Tristar & SPS Product Presentation General - by CSI

Tristar Technologies / Schultz Process Services Inc.
SEPARATION TECHNOLOGIES PRESENTATION

Introduction of Schultz Process Services Inc. (SPS)
Headquarters in Houston, America, specializing in

gas separation & filtration technology
Official company website: http://www.spshouston.com
50 years of experience in oil and gas, petrochemical,

coal chemical, energy and other related industries
with wide network of customers
Provide separator technology solutions instead of

separator product only. All equipments are
customized design according to customer’s
specification and requirement.
Introduction of Schultz Process Services Inc. (SPS)
Sole distributor in North America of Solar Turbines
for their separators, filters and other compressor
auxiliary machines.
SPS aims not to only provide a one off installation

service, but to offer the best separator technological
solutions for customers
For the convenience of our Asia and China

customers, SPS signed the licensee agreement with
TRISTAR to offer all-round and quick customer
service and products.
Introduction of Tristar Technologies
 Engineering based company with headquarters in Singapore,
specializing in process separators, filters, filter separators and
coalescer design and product supply
Licensee of SPS in Asia Pacific region.
 More than 10 years of experience in gas separators and has
experienced engineers that can design and produce gas
separators and filter products independently with the license of
SPS
 Our products can be applied in many areas such as in
petrochemical, oil refinery, coal chemical, LNG, natural gas
pipelines, gas processing plants, chemical, offshore platforms,
onshore terminals and other related fields
 Setup branch company in Beijing China, and also make vessel
sub-fabrication in China if the customer can accept China
fabrication.
 Complete team covers sales, application, project management,
quality control and after sales service
Tristar-SPS Separation Product Range
Tristar-SPS can offer a large range of

separation products with the following
separation systems:
-Separating solid from gas or steam
-Separating liquid from gas or steam
-Separating liquid from other liquids
-Separating solid and liquid from gas
-Three phase separation
- Separator skid supply

Tristar-SPS Separator Mechanical Principles
- Gravity
- Mechanical impingement
& adhesions
- Centrifugal Force
- Filtration
- Coalescing
Tristar-SPS Separator Categories
 Vane separator by Mechanical impingement,

adhesive mechanism
 Cyclone separator by centrifugal force mechanism
 Filter by filtration mechanism
 Filter separator by filtration and separation
Vane Separator
mechanism Cyclone
 Coalescer by coalescing mechanism Separator
Filter Filter Separator

Coalescer
Tristar – SPS Separator Basic Principles
Particle Size Table
烟 Dust
Smoke Dust
大分子
Large Particles 薄雾 Spray
Mist Water mist
Clouds
烟雾 Rain
Smoke &&
Clouds Fog
fog Rain
病毒 Bacteria Human
Virus Germs Hair
Hair
Visible to the
Particles
Human Eyevisible to
eye
0.001 0.01 0.1 1.0 10 100 1000 1 cm
The separation zone for gas-liquid and gas-solid separation which Tristar-
SPS focused is between 0.1-15 microns
Tristar – SPS Category I Separator
Vane Separators which include:
In-line vane separator

Vertical gas separator
Horizontal gas separator
Three phase separator (oil, liquid & gas separation)
Tristar - SPS Vane Separator Core Internals
Vane which includes
Single Pocket Vane
Double Pocket Vane
Replacing Mesh Demister Vane

Tristar-SPS Vane Separator Introduction
In-Line Vane Separator
Separation description:
- 100% separation of liquid particles ≥8 micron
- Liquid outlet carryover less than 0.0137PPMV
- Pressure drop: <7.7 kpa
- Inlet liquid content: no more than 5% (by weight)
- No slugging
In-Line Vane Separator Process Demonstration
Vertical Gas Separator
Performance guarantee:
- Effeciency: 100% liquid separation of ≥ 8 microns.
- Liquid outlet carryover less than 0.0137PPMV
- Separator pressure drop: <13.8 kpa
- Liquid loading at inlet: weight ratio up to 75%
- "Can handle slugging"


Demonstration
Tristar - SPS Vane Separator Introduction
Vane
Vane Boxing
Vane Type Inlet Device
Downcomer Pipe
If the separator area is very big, we will

design the vane to be in four directions,
forming a 4-bank vane unit to reduce
equipment diameter
When the gas-liquid flow is very big, we will

install an inlet device for preliminary
separation and better gas distribution
Replacing Wiremesh Vertical Separator
Vane Demister
Horizontal vane installation with

vertical gas flow
 When replacing wire mesh demister,

with the same diameter existing vessel,
the processing gas flow can increase 30-
40%
 Pressure drop, <13.7 kpa
 High separation efficiency: 100% >8-10

microns
Horizontal Vane Separator
Applications: Gas-liquid separator
Separation efficiency: 100% separation of liquid
particles ≥ 8 microns. Liquid output carryover less
than 0.0137 PPMV
Separator pressure drop : <13.8 kpa
Liquid Loading: weight ratio can be up to 50%, "

Capable of handling slugging."
Turndown Ratio: Unlimited
Coalescence device: can be installed. V-bank Vane Internals
Other: liquid-liquid separation can be achieved,

such as crude oil defoamer.
Horizontal Three Phase Separator
Gas Outlet
Input
Feed Baffle / Elbow / Demisting

Vane Inlet Device / Devices – Vane
Cyclone Inlet Device Type
Plate Pack Assembly
Weir
Plate
Water
Calming Oil
Baffle
Sand Jetting
System
Water Outlet Oil Outlet
The three phase separator achieves effective oil, water, gas separation, and comes with a sand removal
system that periodically ejects sand out of the vessel.
Tristar - SPS Vane Separator Introduction
Horizontal Three Phase Separator
Demisting Devices – Vane

Type
Plate Pack
Coalescing Unit
Weir Plate Cyclone Inlet Device /
Sand Jetting System Vane Inlet Device
& Calming Baffles
Comparison of Designs with Similar Conditions
Gravity Separator
Process Conditions：
Mesh Separator
QGAS=110 MMSCFD
QLIQ=30 GPM
P=250 PSIG
T=80oF Single Pocket Vane
Separator
Process performance
guarantee
Double Pocket
100% 8-10µ removal Vane Separator
Conclusion:
Tristar-SPS double pocket
vane separator has 30%
smaller diameter than
conventional ones.
A=12.4 m2 A=2.4 m2 A=1.6 m2 A=1.14 m2

Φ=4,000 mm Φ=1,800 mm Φ=1,450 mm Φ=1,250 mm
Tristar - SPS Comparison of Vane Separator vs Conventional
Mesh Separator
Items Vane Separator Mesh Separator
Efficiency 100% separation of liquid particles ≥ 8 microns 100% separation of liquid particles ≥ 10 microns
Internal Compactness If the flow is large, we will use 4-bank vane separator. With the Separators are all on the same surface, requiring larger area with
same amount of surface area for processing, this design increases equipment diameter 30-40% larger than ours, increases
compactness, our separator has diameter 30-40% smaller than purchasing, piping and construction costs and also takes more
others. This greatly reduces the purchasing, piping and space.
construction costs and also saves space.
Pressure Drop Porosity is large, very small pressure drop (≤0.4 kpa through vane Porosity is small, big pressure drop (at least 13 kpa through
only) wiremesh unit)
Mechanical Strength Vane is 1 mm thick and made of stainless steel, mechanically very Wire mesh is thinner with lower mechanical strength, easy to be
strong destroyed
Anti-scaling Vane has large pores with smooth stainless steel surface, scale is Mesh has smaller pores and is randomly structured thus scale is
Properties difficult to be accumulated on its surface with high flow rate easy to accumulate on its surface
Operation Continuity Able to continuously operate without any damage or additional Poor operational continuity. If there are scales on the surface, it
parts needs to be washed, if the unit is broken it needs to be replaced
with operation shut down
Liquid Flow Condition After separation, liquid is drained to the bottom of the separator After separation, liquid is rained in the upcoming gas in the vessel,
with downcomer pipe, not mixed with the uprising gas in the cause carryover again into the demister
vessel
Convenience of Vane can be removable design and taken out through manway. It Difficult to be made removable configuration. Difficult to take out
Maintenance can be easily removed, washed and installed back while during or be washed and re-installed.
plant shutdown period.
Spray Function If required, a spray system can be installed in front of vane Difficult to install a spray system in front of meshpad unit
surface, and spray can be operated without separator shutdown
Tristar-SPS Vane Separator Video
Tristar - SPS Vane Separator
Conclusion：
If client’s Requirements for

Separation:
Gas-liquid separation;
Separation performance: 100%
liquid particle separation ≥ 8
microns;
Low pressure drop；
Large gas-liquid flow
Tristar-SPS Vane Separator will be

your ideal choice
Tristar – SPS Category II Separator
Cyclone Separator, which includes
SinTrifugal Separator
Multi-Cyclone Separator
Tristar-SPS SinTrifugal Cyclone Separator
Ideal separator for average

requirements in gas-liquid
separation
Performance guarantee of
Separation efficiency:
 99%> 10 microns liquid particle

separation
 99%> 15 micron solid particle

separation
Turndown ratio: 3:1
Liquid in feed gas: 5% by weight
26
Tristar-SPS SinTrifugal Cyclone Separator
Demonstration
Clean
Gas
27
SinTrifugal separator in operation at site SinTrifugal separator internals
28
Tristar-SPS Multi-Cyclone Separator
Features
Application: gas-liquid, gas-solid, or gas-
liquid-solid separation
Separation efficiency: 100%> = 8 micron of
liquid, 100% >= 5 microns of solid
Pressure drop: operating conditions
determined by the customer
Liquid / solid content of the feed: 0.5-2.0GPM
/ tube (liquid); 0.25 Lbs / Min. tube (solid)
Turndown ratio: maximum 5.625: 1
Coalescence Features: None
Other: Able to handle slugging, cyclone
tubes can be adjustable, the turndown ratio
can be adjustable
29
Multi-Cyclone
Separator Process
Demo
30
Multi-Cyclone Separator, Single Cyclone Tube Demo

31
Cyclone Tube Feature
2 "single cyclone tube 4” single cyclone tube

Able to process gas from 13.6 to 76.4 Am3/hr Able to process gas from 85 to 340 Am3/hr
Conclusion: Based on the flow rate, we will determine whether we use 2” or 4” cyclone
tubes
32
Cyclone Tube Arrangement Feature
Single row cyclone tube layout Stacked cyclone tube layout
With stacked layout, the separator diameter is smaller than the single-row layout design by 25% - 30%
Conclusion: when the cyclone tubes are more than 10 pcs, We recommend using stacked
arrangement, this is to reduces the diameter of the equipment so as to save the separator
procurement cost
33
Cyclone Feature
 Cyclone separation turndown ratio is: 5.625:1
 When the actual gas flow is smaller than
turndown ratio, the separator cannot work and
performance cannot be guaranteed
 To resolve this, we will use plug to stop some
of the cyclone tubes so that gas flows at a
faster speed though unplugged cyclone tubes.
Hence resolving turndown ratio issue, to
ensure that the separator can still operate
normally
 When gas flow is normal, we will remove the
plugs and separator returns back to normal
operation
34
Cyclone Feature
 If large amounts of liquid/solid in gas to enter

separator, single stage multi-cyclone separator may
not be suitable.
 Under such situation, we designed a two stage
separator.
 Large amount of liquid/solid in gas was separated
from first stage.
 After first stage separation, gas flows upwards
through a center chimney to the multi-cyclone
separator chamber
 This design solves the issue of separating large
amount of liquid/solid in gas condition
35
Cyclone Feature
 Large flow is split into different cyclone tube which reduces the amount of
flow hence increasing the entry speed, then increase the separation
efficiency
 Simultaneously separate the liquid and solid in the gas to achieve
satisfactory separation results
 Different cyclone tube sizing and layout will reduce the vessel dimension
and cost saving.
 Using different designs to solve the turndown ratio problem that utilizes
gravity principle
 Two stages separation chamber design resolves the difficulties of separating
large amounts of liquid/solids in the gas
36
Conclusion:
If customer separation requirements:
 Separating gas-liquid-solid or gas-liquid

or gas-solid
 Separating performance: 100% liquid
particles separation of ≥8 microns,
100% solid particles separation of ≥5
microns.
 Large inlet flow rate
Tristar-SPS multi-cyclone separator will be

your ideal choice
Tristar-SPS Category III Separator
Filter, Mainly
Dry gas filter
干气体过滤器
Tristar-SPS Dry Gas Filters
39
Dry Gas Filter Process Demo
40
Tristar-SPS Dry Gas Filter Application
Filter Cartridge Quick Opening Closure
Dry gas filter application in gas pipeline
Filter Stand Pipe

41
Conclusion:
If customer separation requirements:
 Gas/solid separation
 Separation performance: 100% solid particles
separation of ≥ 3 microns and larger
Tristar-SPS dry gas filters will be your ideal choice

Tristar- SPS Category IV Separator
Filter separator, include
Horizontal filter separator
Vertical filter separator

Tristar-SPS Filter Separator
Horizontal Filter Separator
44
Horizontal filter separator process demo
45
Vertical Filter Separator
Application: Gas / Liquid / Solid separation

Separation Efficiency: 100% removal of liquid
droplets or solid particles greater than 3
microns SOLIDS
RETENTION
Pressure Drop: Usually 1-2 psi

Solid loading: Typically not more than 10% by
weight. The more solid particles, the shorter
the filter lifetime
Turndown ratio: None
Others: Reduced closure
46
The form and structure of opening/closure
Full Opening/Closure Reduced Opening/Closure
47
Filter Separator Reduced Opening/Closure
Change the design of filter

cartridge support and fastening
system so that the
opening/closure can be designed
as reduced head configuration,
save manufacturing cost
48
Special Design to Achieve Reduced Head Opening/Closure
49
Application of Reduced Head Quick Opening/Closure

Filter Separator on Solar Compressor Suction Side
50
Tristar-SPS Filter Separator Feature
 Filter cartridges length from 18 "to 72" and diameter from 2 "to 4", with different
process fluid and operating temperature, the filter cartridge can be configured with
different materials. With so many choices, we can design filter separator a more
reasonable and economical result.
 Vanes are used instead of the traditional mesh pad in our separator thus have much
more advantages as mentioned before.
 For large filter separators, using the reduced head opening/closure instead of the full
opening/closure which help to save filter separator manufacturing costs.
51
Conclusion:
If customer’s separator requirements:
Separate the liquid and solid

particles in gas
Separation performance: 100%

liquid particle separation ≥ 3 microns,
100% solid particles separation ≥ 3
microns
Tristar-SPS filter separator will be

your ideal choice
Tristar-SPS Category V Separator
High Efficiency Coalescer
Single Stage Coalescer
Two Stages Vane Coalescer
Two Stages Multi-cyclone Coalescer

Tristar-SPS High Efficiency Coalescer
Single Stage Coalescer
Features:
 Application: Gas/liquid coalescing separation
 Separation Efficiency: 100% separation of liquid
particles ≥0.3 microns
 Pressure drop: ≤13.7 kpa (Clean cartridge case)
 Turndown ratio: None
 Others: Cannot process solid particles in gas, gas
cannot have too much liquid content
Two Stages Vane Coalescer
Two Stages Multi-cyclone Coalescer
Features:
SOLIDS
RETENTION
 Application: Gas/solid separation, gas / liquid

coalescing separation
 Efficiency: 100% separation of liquid and solid

particles ≥0.3 microns
 Pressure drop: ≤13.7 kpa (Clean cartridge case)
 Turndown ratio: None
 Others: can handle solid particles in gas

Tristar-SPS High Efficiency
Coalescer
Two Stages Multi-

cyclone Coalescer
Process Demo
5
Core Parts –Coalescing Cartridge
Coalescing cartridge has 3 main parts:

1. The first layer is folded agglomerated cellulose layer,
which is located in the drainage layer with glass fibre
material. The layer can 100% coalesce liquid droplets of ≥
0.3 microns
2. Second layer is the drainage which is made of rolled up
thin glass mesh. It can retain and drain liquid and
prevent the coalesced liquid from returning back to the
gas
3. Inner perforated metal layer guarantees the cartridge
mechanical strength
Application on Natural Gas Pipeline

Tristar-SPS Efficiency Coalescer Features
 Filter cartridges length from 18 "to 72" and diameter from 2 "to 4", with
different process fluid and operating temperature, the filter cartridge
can be configured with different materials. With so many choices, we
can design filter separator a more reasonable and economical result.
 Combination of high efficiency coalescing filter with other proprietary

technology allows us to provide the customer the right coalescer
according to their operating condition.
60
Conclusion:
If customer’s separator requirements:
 Separate the liquid and solid

particles in gas
 Separation accuracy: 100% liquid

particle separation ≥ 0.3 microns,
100% solid particles separation ≥
0.3 microns
Tristar-SPS high efficiency coalescer

will be your ideal choice
Tristar-SPS Other Services
Supply of Separator Skid
 As long as the customer provides the interface conditions, we can design the
separator skid
 To provide 3D skid drawing
 Process the skid fabrication, installation and delivery
62
Dynamic Computer Simulation-CFD and FEA
Dynamic Computer Simulation-CFD Finite Element Analysis (FEA)
We can provide dynamic computer simulation-CFD and FEA reports.

63
Site Testing of Separator Performance
We have on hand site performance testing equipment for site testing

and provide formal testing reports (Service is payable)
64
R&D
Dr. Jay Stell, American's separation specialist, is now working in SPS. He has
made big efforts for the development of separators. Above is his actual
laboratory and test equipments.
65
Full Set of Compressor Auxiliary Machines
In collaboration with pressure vessels manufacturing company, Jiangnan Boilers &

Pressure Vessels (Zhangjiagang) Co. Ltd., we provide separators, volume bottles, shell
& tube heat exchanges and other compressor auxiliary machines to compressor
suppliers like Dresser-Rand, Siemens, Solar Turbines, GE, Elliot-Ebara etc.
66
Other Tristar & SPS services
Cooperation with Trema to supply gas de-dusting & cleaning system
 Company website of Trema Company http://www.trema.de, the approved supplier of Siemen’s

gas de-dusting & cleaning system after Siemens gasification furnace
 We have worked with Trema, using their Venturi Scrubbers and our advanced separator
technology to provide customer with the most advanced and economical gas de-dusting &
cleaning system 67
Tristar Technologies Pte. Ltd.
101 Joo Chiat Road
#02-01/02 GV Building
Singapore 427395
www.tristartechsg.com
Tel: +65 6447 0560
Fax: +65 6447 0565
E-mail: info@tristartechsg.com
（新加坡）泰斯达科技有限公司北京办事处
中国北京市朝阳区北湖渠路15号3#楼6-607室
邮编：100102
电话: +86 010 597 78223
电话: +86 010 597 78223
电子邮箱：info@tristartechsg.com
The End: Thank You!

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Tristar Technologies / Schultz Process Services Inc.

SEPARATION TECHNOLOGIES PRESENTATION

Headquarters in Houston, America, specializing in

Official company website: http://www.spshouston.com

50 years of experience in oil and gas, petrochemical,

Provide separator technology solutions instead of

SPS aims not to only provide a one off installation

For the convenience of our Asia and China

Tristar-SPS can offer a large range of

-Separating solid from gas or steam

-Separating liquid from gas or steam

-Separating liquid from other liquids

-Separating solid and liquid from gas

-Three phase separation

- Separator skid supply

 Vane separator by Mechanical impingement,

Filter Filter Separator

Particle Size Table

0.001 0.01 0.1 1.0 10 100 1000 1 cm

In-line vane separator

Vane which includes

Single Pocket Vane

Double Pocket Vane

Replacing Mesh Demister Vane

- 100% separation of liquid particles ≥8 micron

- Liquid outlet carryover less than 0.0137PPMV

- Pressure drop: <7.7 kpa

- Inlet liquid content: no more than 5% (by weight)

- Effeciency: 100% liquid separation of ≥ 8 microns.

- Liquid outlet carryover less than 0.0137PPMV

- Separator pressure drop: <13.8 kpa

- Liquid loading at inlet: weight ratio up to 75%

- "Can handle slugging"

Vertical Gas Separator

Vane Type Inlet Device

If the separator area is very big, we will

When the gas-liquid flow is very big, we will

Horizontal vane installation with

 When replacing wire mesh demister,

 Pressure drop, <13.7 kpa

 High separation efficiency: 100% >8-10

Separator pressure drop : <13.8 kpa

Liquid Loading: weight ratio can be up to 50%, "

Turndown Ratio: Unlimited

Coalescence device: can be installed. V-bank Vane Internals

Other: liquid-liquid separation can be achieved,

Feed Baffle / Elbow / Demisting

Plate Pack Assembly

Demisting Devices – Vane

A=12.4 m2 A=2.4 m2 A=1.6 m2 A=1.14 m2

If client’s Requirements for

Tristar-SPS Vane Separator will be

Cyclone Separator, which includes

Ideal separator for average

 99%> 10 microns liquid particle

 99%> 15 micron solid particle

Multi-Cyclone Separator, Single Cyclone Tube Demo

2 "single cyclone tube 4” single cyclone tube

Single row cyclone tube layout Stacked cyclone tube layout

 If large amounts of liquid/solid in gas to enter

If customer separation requirements:

 Separating gas-liquid-solid or gas-liquid

Tristar-SPS multi-cyclone separator will be