Company Profile

GB Engineering Enterprises Private

Limited
Presentation Summary

• About GB
• General Information
• Quality System
• Facility Profile
• Products Profile
• Contact Information
 About GB
Year of Establishment
Established as Partnership firm in 1980 and became
a Private Limited company in 1987
▼
Well known IBR Manufacturer
▼
Certified to ISO 9000 : 2008
Authorized to use ASME ‘U’ & ‘S’ stamps
Manufacture with CE marking (PED requirements)
 General Information
Specialize in Mechanical Design, Manufacture &
Supply of
– Fired Boilers
• (including AFBC, CFBC, PF, Oil / Gas Fired, Bio-mass /
Bagasse Fired, Chemical Recovery Boilers, Waste Heat
Boilers)
– Heat Recovery Steam Generators (HRSG)
– Waste Incinerators
– Deaerators & Desalination Plants
– Boiler Spare components
– Pressure Vessels & Heat Exchangers
 General Information
Compliance to National and International Codes &
Standards
– Indian Boiler Regulation (IBR)
• By Director of Boilers, Tamil Nadu, India
– The American Society of Mechanical Engineers (ASME
‘S’ & ‘U’ Stamps)
• Through AIA by LR Insurance Inc.
– Pressure Equipment Directive (PED/23/EC), with CE
Marking
• Through Lloyds
Major Inspection Agencies in Tiruchirappalli
– IBR, Lloyds’ Register, Bureau Veritas, TUV
 Quality System
Certifications

ASME ‘S’ & ‘U’

ISO 9000:2008 Valid till Sept., 2018
Valid till Sept., 2018

NABL Certification for Laboratory

Valid till Nov., 2018
Organization Chart
 Partial Customer Profile

ISGEC
ANSALDO CALDAIE BHEL BWE JOHN THOMPSON

ENMAS ANDRITZ ENMAS GB POWER SYSTEMS FIVES CAIL-KCP MITSUI BABCOCK

NEYVELI LIGNITE UTTAM

NTPC
CORPORATION SUCROTECH

THERMAX BARC WALCHANDNAGAR THYSSEN KRUPP

Quality System
Brief Overview
In order to ensure
Quality of the final
product, a Quality
Control system
works across the
organization with
necessary formats in
each functional
department
The Facilities available in GB make it capable of producing Pressure parts for
Steam Generating systems to the tune of 10,000 MT per annum including Non-
destructive testing requirements. The storage of raw materials, the issue control,
Process planning and control, Quality assurance and control during Production,
all ensure Delivery and Quality of the final product to the Customer ….

FACILITY PROFILE
 Manufacturing Facilities
The 3 Manufacturing Facilities of GB have a covered area of 32,520 sq. m. AC-GB
Works has been established as a Joint Venture company with Ansaldo Caldaie Boilers
India Private Limited and capable of manufacturing Steam Generators of Super-
critical range under license from Siemens.

Sl Works Name Area Available Covered Area Maximum Manhour Annual Tonnage
(sq. m) (sq. m) Handling that can be Capacity (MT)
Capacity (MT) mobilzed per
day
1 GB Main 48,565 14,865 80 3,000 5,000

2 GB Tubular 20,235 3,720 40 1,500 2,000

3 AC-GB Works 138,320 13,935 40 1,500 3,000

Total 207,120 32,520 6,000 10,000

 Manufacturing Facilities
Assembly Shops at GB Main

The covered facilities house

various machineries for
equipment manufacture
 Manufacturing Facilities
Assembly Shop at AC-GB Workshop

Ansaldo Caldaie-GB Engineering workshop was setup for catering the large boiler
segment including the Super-critical boiler under Benson Once-through technology
of Siemens. Accordingly the infrastructure has been organized and space acquired
to enable possible future expansion. This unit houses machinery of fully automated
type
 Manufacturing Facilities
Unit – II (Tubular Unit)

The Unit – II is
located at a distance
of 1 km from the
Main Unit primarily
used for extended
Fabrication support
and houses the
Central Laboratory
approved by NABL.
 Manufacturing Facilities
Furnace Panel Welding Machines

The ACGB Unit houses Automated Panel Welding

Machine, 2 nos., which can handle 1.6 meter wide
panel, 4 torches in each machine using SAW process,
alongwith Fin calibration system
 Manufacturing Facilities
Straight Tube Butt Welding Machines

Automated Tube to tube Butt welding machine, 2 nos., using

Hot-wire TIG welding process alongwith connected auxiliaries
like Tube chamfering facility, water falls rack for handling and
feeding the tubes to the machine
 Manufacturing Facilities
Automatic Serpentuator Coiling Machine

The coil shown in

photo is of Tube OD
38.1 x 4 mm SA 210 Gr
A1 with bend radius
50 mm

Automated Tube Serpentine Coiling machine with facility for

manufacture of tubular coils upto developed length of 100
meters and overall finished coil length of 20 meters
Manufacturing Facilities
Panel Welding Shop
The Panel Welding shop houses two type
machines – one Fin welding
machine where the machine is stationery
and
tubesthemove and one Gantry welding
machine where the tubes are stationery
and the machine moves
Manufacturing Facilities
Drum Manufacturing
Column & Boom machine – Drum
Circumferential seams are welded in
this machine (Submerged Arc Welding
process)

Plate Rolling Machine (rolling

capacity upto 50 thk x 2500
mm width)
Manufacturing Facilities
Tube Bending
Tube Bending machines (including
Booster Bending machines) are used

to bend tubes for Economizer, Super

heater, Re heater bends. Bending can
be performed as low as 1 times the
Diameter.
Manufacturing Facilities
Pipe Bending

Pipe bending machine capable of bending OD 168.3 pipe.

Manufacturing Facilities
Membrane Panel Bending
Manual Panel Bending
machine capable of
producing bends for Nose
and Hopper panels of the
boiler with maximum
capacity of 76.2 dia tube
with a minimum radius of
bend as 300 mm
 Manufacturing Facilities
Heat Treatment Furnace (LPG Fired)

Solution Annealing Furnace

Temperature : 1100 °C (max)
Size : 1000 mm W x 1000 mm H x 5300 mm L
Capacity : 10 tons (max)

Heat Treatment Furnace

Temperature : 1000 °C (max)
Size : 3800 mm W x 3300 mm H x 9300 mm L
Capacity : 30 tons (max)
 Laboratory Testing
SPECTROMAXX
(Testing of Chemical composition) The Central Laboratory of GB is
accredited to National Accreditation
Board for Testing and Calibration
Laboratories (NABL) to perform
Mechanical / Chemical testing and
Calibration

Microscope - 1000X
 Laboratory Testing

Universal Testing Impact Testing Hardness Testing

machine machine machine
(Rockwell & Vickers)

Pressure Gauge
Comparator
 Raw Material Storage Yard
Major Raw Material (Tubes, Pipes and
Plates) is generally placed in open yard. In
case of the material to be stored for longer
period, it is placed in closed shed. All
fittings and SS components are stored in
closed shed.
PRODUCT PROFILE
Products made by GB include Boilers and Boiler components
to various industries including Power, Paper, Sugar, non-
ferrous, Carbon black and many more Process industries
having Steam Generation; Combined Cycle Power plants; De-
salination systems, to national / international standards,
meeting Statutory or Regulatory provisions, be it IBR, ASME,
equipments to PED provisions with CE marking
 Power Boiler
Spiral Panel (Super-Critical)

Project : BHEL 800 MW

Yeramarus TPP
Design Pr. : 309.1 Bar
Design Temp. : 430 deg C
Size : OD 50.8 x 7.1 mm
Material : SA 213 T12
 Power Boiler
Economizer Junction Header (Super-Critical)

Project : 700 MW Bellary TPS Unit-3 executed through BHEL, Trichy (2013)

Pipe Size : OD 273

x 60 thk
Matl. : SA 106 Gr. C
Length : 21.5 m
Deign Pr. : 310 Bar
Design Temp. : 366
deg C
 Power Boiler
2 X 150 MW Assembly at site

Customer : Burmeister & Wein Energy A/S

Project : Essar Power, Hazira, Gujarat
 Power Boiler
Special Welding – High Alloy Steel (P91 / T91)
GB has successfully performed the welding
of High Alloy Steel (Gr. 91 material – P91 /
T91) for various projects following stringent
work procedures and instructions.

Reheater header : Pipe OD 508 x 20.62 thk;

SA 335 P91
SH Outlet header : Pipe OD 273 x 45.6 thk;
SA 335 P91
Interpass temp. : not to exceed 300 deg C

Welding in progress
Final Superheater Outlet Steam Header

Reheater Outlet Header

Finished Assembly
Burner Assembly
GB have supplied Low-NOx Burner
Assemblies under design from Ansaldo
Caldaie, Italy to Shuaibah Power plant,
Saudi Arabia and to OPG Power, India
 Biomass Boiler
Superheater-Evaporator-Economizer Module

All Pressure Parts for 2 x Biomass boilers were manufactured and supplied by GB to a sugar
plant in Albioma Martinique Islands (situated in the Carribean) through Joint-venture partner
AC Boilers, Italy in the year 2015.
 Waste Management
Incinerator / Waste to Energy Boiler

GB have manufactured the complete Pressure parts for 3 nos.

of Waste to Energy plant installed at Qatar. This supply was
made on behalf of Ansaldo Caldaie SpA, Italy to the BOT
owner Keppel Seghers, Belgium. The Furnace Water walls
were shipped in crates while the Superheater, Evaporator and
Economizer were built at workshop as modules. The entire
shipment went as break bulk cargo.
GB have supplied all equipments to an Incineration
plant in Singapore through their Joint-venture Plantec
GB Engineering Private Limited to Singapore for a
Industrial & Medical waste management plant
 Heat Recovery Steam Generator

GB supplied HRSG for a 59 MW CCPP to Arkay Energy,

Ramanathapuram with technology and design from Macchi
SpA., Italy. GB has also supplied Structures and Casings to
many international projects for Ansaldo Caldaie SpA., Italy
 Boilers
Start-up Boiler
GB have manufactured and supplied 2 nos. Start-up boilers under design of Eck Rohr Kessel
(Corner tube boiler) of Germany, through Stein Energy, France, shipped to Sharjah.
 Boilers
Atmospheric Fluidized Bed Circulation type
Project : SPB, Erode, Tamil Nadu
Type : 1 X 117 TPH (AFBC Boiler)
GB, alongwith its partner
Fuel : Mix-A (60% Imported Coal, 30% Lignite,10% Bagasse Pith) companies has executed
Main Steam Pr. and Temp. : 105 kg/sq cm, 510 deg C a number of projects
covering the entire
Steam Generator island
for various fuels under
license of erst-while
Mitsui Babcock
(presently Doosan
Babcock). The license
covered steam
generators upto the
range of 300 TPH of
steam generation.
Licensing for Steam
generation above this
level was on individual
project basis.
 Boilers
Chemical Recovery type
GB has established many
Chemical Recovery boilers
under the design of its
partner company 'Enmas
Andritz Private Limited', a JV
with Andritz Oy., Finland. The
Pressure parts for the largest
such boiler has been supplied
to JK Paper, Rayagada by GB

Project : APPM, Rajamundry

Capacity : 1300 TDS/day
Type : Recovery Boiler with fuel
Black Liquor
Main Steam Temp. : 460 deg C
Main Steam Pr. : 63.75 kg/cm2
 Boilers
Waste Heat Recovery type
GB has manufactured and supplied WHRB for
many Carbon Black manufacturing plants in
India as well as internationally. This image
represents the WHRB supplied by GB to
Alexandria Carbon Black plant in Alexandria,
Egypt. The Superheater, Evaporator,
Economizer of the WHRB were supplied as
Modules to make the construction process
easy
 Boilers
Waste Heat Recovery type

GB has manufactured many

equipments as import substitution.
One such WHRB is a 3-start helical
coil as shown in the image, for
Fertilizer manufacturing units at
Bhatinda & Panipat.
 Deaerators
(Loading to Ship)
Storage Tank Deaerator Tower
Dimension (mm) - 21500(L) x 5110(W) x 5650(H) Dimension (mm) - 9900(L) x 3350(W) x 5600(H)
Weight - 70 tons Weight - 20 tons

GB Saline Water Specialists Private Limited (earlier SWS&GB Saline Water Specialists Private Limited, a
50-50 JV with SWS, Italy which has been in operation since 2005), is a company formed in 2013 for
the Design and manufacture of Deaerators and Desalination plants under MED, MSF, LTF
technologies
 Deaerators
Storage Tank
Executed for BPCL Kochi through Isgec Heavy Engineering
 Desalination
Multiple Effect Distillation (MED) / Thermo- Vapor
Compression (TVC)

Total Capacity :144 m3/d

Client : KGDS KG Design Services established a solar
thermal based desalination system wherein
Number of Units : 1X100%
SWS&GB supplied the desalination system
Guaranteed TDS : Less than 2 PPM with MED technology installed at
Year of Manufacture : 2012 Ramanathapuram.
 Horizontal & Vertical Sand Filter Tanks
Vessels & Exchangers

Sand Filter vessels

Steam Drum

Naptha Stabilizer Column SS Heat Exchangers

 Structural

GB have successfully manufactured and supplied the complete Bunker Bay structures of
2 x 210 MW boilers to Ansaldo Energia, Italy for Neyveli Lignite Corporation. The image
shows the trial assembly which were made as bolted structures.
 Cluster Membership
GB is a member of TREAT (Trichy
CNC - Plate cutting - Messers Engineering and Technology
Oxy-Acetylene & Plasma cutting
cluster), which possess a common
TK-upto 300 mm for gas
facility with high capacity, high-
Cutting – 2 torch
tech machinery.
TK - 50 mm Plasma Mild steel
TK - 20 mm Plasma Stainless steel
HBM-Juaristi Size 3 m X 32 m
6 axis CNC operation
Size 10000 X 3500
Plate rolling - sertom
Max thk 150 mm x 3 m for YS 260 Mpa
Spindle Dia 160 mm
Top roll dia : 960mm
Rotary table 2500 X 2000, V=1500
Bottom rolls adjustable for cone
Max. wt in Rotary table : 18 MT
bending; Max opening 285
D, Andrea Head

CMM-faro
7 axis Co-ordinate Measuring system
Surface Table facility
3D MODELLING
 Cluster Membership

VTL-WMW-NILES Crown Pressing & Flanging

Dia 6300 X 3500 HT 800 ton hydraulic press
CNC Control Load on Manipulator 10 T
Table Dia 5300 Flanging dia min 1 m to max 5 m
Max. wt on table 70 MT Thk 3 mm to 36 mm for MS
Thk 3 mm to 28 mm for SS
HMC –Burkhardt+weber KR 100 to 800 mm
Mass Production – CNC Operation
X - 2800, Y - 1600, Z - 1800
Interchangeable Pallet 1600 X 2300
Rotary Dia 1500; Max. wt on table 8
MT; ATC with 168 tools
 Contact Information
Address :

GB Engineering Enterprises Private Limited

D-99, Developed Plots Estate,
Thuvakkudy, Tiruchirappalli- 620 015
Tamil Nadu, India

Contact Information:
Mr. B. Pattabhiraman (bpr@gbengineering.in)
Managing Director
Mr. B. Rajarathanam (rajarathanam@gbengineering.in)
Director / Materials & Marketing
Mr. TVS. Raghavan (tvsraghavan@gbengineering.in)
Functional Director / Marketing
Mr. MP. Ramaswamy (mpr@gbengineering.in)
Director / Business Development Tel : +91 (431) 250 1111
Mr. P. Kanagaraj (kanakaraj@gbengineering.in) Email : gb@gbengineering.in
Functional Director / Engineering URL : http://www.gbengineering.in