the process of cutting workpieces which is done by making incisions on workpieces where the tool is moved in translation and parallel to the axis of the rotating workpiece. In the industrial sector, the state of the lathe plays a very important role, especially in the machinery industry. TYPES OF LATHE MACHINES!! “ “Conventional lathes are machine tools or ordinary lathes that produce cylindrical shaped objects. Erection movement mechanism, installing transverse and erosion slides above are served by handles manually (by hand), both automatically and directly. . 01 Lathe Machine Center Lathe
This type is the most common type, using a
spindle shaft which has a chuck on one side as a material grip. This jaw becomes the center and the other side becomes a player.
Belt Lathe Machine 02
The spindle shaft part works by being connected to a belt. The rotation of the shaft becomes the driving round of the belt that encircles the gear. This gear wheel is the key to screw making and cutting material. At the end of the gear circuit there is a chiseled slope that moves in a constant direction with translational properties to form a thread. 03 Lathe Machine Facing Lathe This machine is included in the category of special lathes that work on disk-shaped material. Discs on the dish are on the base side of a large plate, then the turning process works on both sides of the dish.
Vertical Turret Lathe 04
This machine has a similarity with vertical drilling freis machines only with a turret system. In the presence of a revolving turntable and turret mounted on a rail that crosses the turntable. In the turret there is a side head that becomes a tool controller with the system that has been set so that the process repetition is identical when you operate it. FUNCTION
The main function of the machine is to
make / produce cylindrical section objects, such as straight shafts, multilevel shafts (step axes), threaded shafts (screw threads) and various other cylindrical surface fields. While the main movements on the lathe are : • Rotating motion, which is a rotational motion of the workpiece that is moved on the tool and called cutting motion. • Elongated movement, which is a form of movement when the cutting direction is parallel to the work axis. This movement is also called the eating movement. • Transverse movement, which is a form of movement when the cutting direction is perpendicular to the working axis. This movement is called transverse movement or surface cutting. Machine tools and parts • Bed machine : has a longitudinal profile that functions to get the position of the loose head and brackets. • Fixed head : has the main axis with the main rotating motion. The main axis is the transmission shaft with multilevel pully. • Carriage : The machine part used for adjusting, moving the tool position in a long direction, which can be done by moving left or right manually or automatically. • Lathe head off : A lathe part that functions to get a flashlight, drill, drill flashlight, tap or reamer. • Rest : rest is used when turning a long threaded rod, it can also function as a centrifugal force brace due to high rotation. • Transport shaft and carrier shaft : The transport shaft and carrier shaft function to move the carriage automatically left or right when the turning operation takes place the transport stem is not threaded but has a keyway that serves to rotate the erect gear so that it can move left or right on a regular basis. • Chisel clamp / chisel house : Chisel clamp is a chisel house mounted on a slate. • Chuck : Chuck is a lathe equipment used to hold workpieces. • Centre : Centre used to support the workpiece to be turned, so that the workpiece can rotate on its axis. Centre has a round shape with a narrow stem and pointed edges. • Tapered equipment : is an equipment that can be used for taper turning The main parts of the tapering equipment consist of a guide bar, cross slide bar, angle plate, sliding block, bed bracket Advantages and disadvantages of conventional lathe machines
Advantages of Conventional Lack of Conventional Lathes
Lathe Machines 1. It takes a relatively long time to adjust the 1. Does not require a computer engine. expert operator. 2. The level of accuracy of the measurement is 2. The way to operate is easy less accurate. because it doesn't need to enter 3. The time needed in the production process is data. less efficient. 3. The initial capital needed is 4. The level of skill / accuracy of the operator relatively small. influences the quality of the product produced. 4. Engine maintenance costs are 5. Quality produced must be continuously smaller than cnc lathes. monitored. 6. Requires more power compared to CNC lathes. NON CONVENTIONAL LATHE (CNC) Definition of Lathe CNC CNC machines are machines that use a computer program, where the abbreviation CNC is Computerized Numberik Control. An automation of machine tools operated by orders that are programmed in an abstract and stored in storage media, this is contrary to previous habits where machine tools are usually controlled by hand rotation or simple automation using cam. The word CNC itself stands for the word Numerical Control which means Numerical Control. In this case the machine tool is usually added with a motor that will move the controller to follow the points inserted into the system by a paper recorder. 01 This machine between the servo motor and mechanics was soon replaced by analog systems and then digital computers created modern machine tools called CNC machines which later revolutionized the design process. At present CNC machines have a very close relationship with the CAD Program. CNC machines are built to answer the challenges in the world of modern manufacturing. With a CNC machine, the accuracy of a product can be guaranteed up to 1/100 mm more, work on mass products with the exact same results and fast machining times.
Working Principle of CNC Lathe
1. Programmers make CNC programs according to products that will be made by typing directly on CNC machines or made on computers with CNC programming software. 2. The CNC program, better known as the G-Code, is then sent and executed by the processor on the CNC machine to produce a servo motor arrangement on the machine to move the moving tools to process the machine to produce the product 02 according to the program. Advantages and disadvantages of cnc lathe machines
Advantages of CNC Lathes Lack of CNC Lathes
1. The level of accuracy of measurements is 1. Simple fabrication of workpiece
more accurate components is difficult because it uses a complex format 2. There is no need for continuous checks 3. The time needed is faster 2. The initial capital needed is greater 4. Does not require a large place for the 3. Requires higher maintenance costs machine 4. Performance of engine hanging NC 5. Operators do not have to be as skilled as equipment conventional lathe operators 5. Need experts who can program NC 6. More energy efficient equipment 7. Production results can be controlled very well 8. Easy to operate 03 thanks! ANY QUESTIONS ? You can find me at: ✘ Agung Budi ✘ Ali Sihab Al Aziz ✘ Ario Septiawan ✘ Hafidz Denny D ✘ Sahrul Aziz
Turning and Boring
A specialized treatise for machinists, students in the industrial and engineering schools, and apprentices, on turning and boring methods, etc.