 Introduction

 Literature survey
 Methodology plan
 Need of project
 Objective
 Block diagram description
 Advantages
 Application
 Future scope
 conclusion

12/18/2018 2
 — This work presents an experimental analysis of cylindrical copper
wire vortex generator on the fin-and-tube heat exchanger. In this study,
three different arrangement of heat exchanger are tested. In first case
the heat exchanger without wire turbulators. In second case the heat
exchanger with wire turbulators of diameter 0.2mm and third case, wire
turbulators of diameter 0.5mm diameter.
 The heat transfer coefficient (h), the pressure drop of the air side,
friction factor (f) against air velocity (0.5–1 m/s) and Reynolds number
(7000–15000) have been discussed.
 The wire coil is fabricated with 6mm diameter copper rod. The copper
rod is uniformly wound over the copper tube of outer diameter 9.5mm.
 The pitch distance between the coil is maintained at 15mm.
 After the completion of winding process the copper tube is removed
from the coil. Thus the wire coil (WC) of pitch (P) to diameter (D)
ratio, P/D=0.697 is obtained. Similar procedure is repeated to fabricate
the WC of three different P/D ratios of 0.93, 1.162 and 1.86.
 An Experimental Analysis Study to Improve Performance of Tubular Heat
Exchangers

 Alok Vyas, Mr. Prashant Sharma

in this paper study focuses on the various experimental research analyses on performance of tubular heat exchangers
the tubular heat exchanger is used throughout various industries because of its inexpensive cost and handiness when it
comes to maintenance.

In this paper we discus about tubular heat exchanger there are several thermal design factors that are to be taken into
account when designing the tubes in the tubular heat exchangers. They are tube diameter, tube length, number of tubes,
number of baffles,& baffles inclination etc. The characteristics of flow and heat transfer within the shell are not simple.
This paper conducted various experimental analyses to predict the characteristics of difference in temperature and
pressure drop, which are the performances of heat exchanger.
 Heat Transfer Enhancement in Heat Exchangers Using Turbulator

 Naseema, Dr. S. Nawazish Mehdi, Iffat Naseem, S. Irfan Sadaq, Mohd Abdul Samad

 A heat exchanger is a device facilitating the convective heat transfer of fluid inside the
tube. Heat transfer augmentation using twisted tape or coiled wire sometimes called
“turbulator”, are experimentally investigated in the present work. Experiments are
performed for Reynolds number ranging from laminar to turbulent. Heat transfer without
turbulator is compared with heat transfer with turbulator. The experimental results reveal
that use of turbulator leads to increase in heat transfer and friction loss over those of
without turbulator.
 Project Study
 Literature review
 Design
 # Assembly drawing + bill of material(material
selection)
 # Part Drawing
 # Design Calculations
 # Design Verification
 # Design Review
 Raw material and Bought out procurement
 Manufacturing
 # Machining
 # Inspection
 # Assembly
 # Testing
 # Final Inspection
 Validation .
 Fin and tube heat exchanger comes under the category of
compact heat exchanger. Compact heat exchangers for its
compactness are measured by factor called area density. The
heat exchanger having area density greater than 700 m2/m3
comes under the category of compact heat exchanger. Car
radiators are the common application of the compact heat
exchanger.
 Objective of project is to increase heat transfer rate of air
side in compact heat exchanger by using the wire
tabulators.
 To compare the results for heat transfer rate for compact
heat exchanger with and without wire tabulators.
 To evaluate and compare the performance parameters like
heat transfer coefficient, pressure drop, friction factor,
colburn factor of compact heat exchanger with and
without wire tabulators.
 Fan
 Regulator
 Thermocouples
 Duct with Heat exchanger
 Heater
 Digital Temperature Indicator
 Orifice plate
 U tube manometer
Fan:
Fan is used to produce airflow. Fan produce air flows
with high volume and low pressure.

Regulator:
Electric regulator is use to control the speed of the fan .By
varying the regulator we increase the mass flow rate of
bulk air and take various readings.
Thermocouples:
Thermocouples are used to sense the temperature.
Thermocouples are widely used type of temperature sensor
and can also be used as a means to convert thermal potential
difference into electric potential difference. There are variety
of thermocouples available, depending upon the applications
the particular thermocouple is selected.
Duct with Heat exchanger
Heat exchanger is used with and without the wire
turbulators.

Heater
Rod type immersion heater is used to heat the water. The
heater is used in this project to heat the water in the tank.
 Q =mcp (Tc0 -Tci )= hiAi ( △Ti )m
 m is the mass flow rate of cold water
 Cp is the specific heat capacity of water
 Tco is the hot water outlet temperature
 Tci is the cold water inlet temperature
 hi is the average inside heat transfer coefficient

 ( Ti)m is the Logarithmic mean temperature difference

 Inner surface area of the test section Equation
 Ai =∏diL
Where
di is the inner diameter of the test section
L is the length of the test section
 The pressure drop is determined from the differences in the level
of manometer fluid. The fully developed friction factor is
calculated from the following equation.

 P is the pressure drop over length L

 u is the mean velocity of fluid
 ρ is density of fluid
 di is the inner diameter of the tube
 Pressure drop is measured with the help of U Tube
manometer and is determined from following

 ρm is density of the monomeric f

 ρw is density of the testing fluid
 H is the difference in the level of manometric fluid in U tube
manometer
 g is the gravitational constant
 Tw is the local wall temperature of the tube.
 hi =Q / Ai ( △Ti )m
 Nu=hidi / k

All properties are evaluated at the bulk mean temperature.

 Compact heat exchangers are very flexible in the various fields of possible
applications. They are available with standard connections in various diameters
and in different lengths. Compact heat exchangers can be designed in
horizontal and vertical orientation and can be used for a wide variety of
applications including, among others

 Compressed Gas / Water coolers

 Water heater / water coolers

 Oil / water coolers

 Preheaters,
 Condensers and evaporators for chemical and technical

processes of all kinds.

 Machine coolers

 Oil coolers for hydraulic systems

 Oil and water coolers for power machines

 Refrigeration and air-conditioning units

 An Experimental Analysis Study to Improve Performance of Tubular Heat Exchangers

 Alok Vyas, Mr. Prashant Sharma,Alok vyas et al Int. Journal of Engineering Research and Applications
www.ijera.com ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1804-1809

 Heat Transfer Enhancement in Heat Exchangers Using Turbulator Naseema*1, Dr. S. Nawazish Mehdi2, Iffat
Naseem3, S. Irfan Sadaq4, Mohd Abdul Samad5 International Journal of Engineering Research and Applications
(IJERA) ISSN: 2248-9622 (NCDATES- 09th & 10th January 2015)

 Heat Transfer Enhancement in Tube-in-Tube Heat Exchanger using Passive Techniques, Parag S. Desale*,
Nilesh C. Ghuege, International Journal of Innovative Research in Advanced Engineering (IJIRAE) ISSN: 2349-
2163,Volume 1 Issue 10 (November 2014)

 A Review of Research in Thermal Engineering.Study of Various Factors and Parameters Involved in Usage
of different types ofturbulators in heat exchangers

 Manish Sanserwal ,Mayank Bhardwajinternational JOURNAL of INNOVATIONS IN ENGINEERING AND

TECHNOLOGIES
THANK YOU