Академический Документы
Профессиональный Документы
Культура Документы
18/434973/PTP/01634
ZULVANA ANGGRAENI HARVIAN
17/419897/PTP/01562
Global Demand
Palm Stearin RBD Palm Oil RBD Palm Kernel Oil Patawa Oil
HYDROGENATION
INTERESTERIFICATION
CHEMICAL ENZYMATIC
• random interesterification • regioselective or random
• Lower investment and crystallization interesterification
production costs process • depending on the lipase used
• easier to carry out • a very high activity under very
• a tried-and-true approach mild experimental conditions
• Low pressure and temperature
Chemical
Enzymatic interesterification
interesterification
Metode : MPOB Test Metode : MPOB Test
Enzim : Lipozyme TL IM Bahan : NO2, CH3ONa, citric acid, Na2SO4
Pre-treated de-aerating and drying A liquefied sample was added into a 5.0 L reactor
Interesterification reaction a 5.0 L glass batch reactor The sample was dried under nitrogen gas at 100 °C. After
equipped with a circulation pump with a mesh at the bottom 60 min, the temperature was lowered to 80 °C and 0.2%
(m/m) of sodium methoxide (CH3ONa) was added
A melted sample was fed into the column of the reactor and
was heated to 70 °C. Interesterifcation reaction The blend was
heated to 110 °C under nitrogen for 30 min with
The pre-treated immobilised lipase was added into the reactor stirring at 250 rpm.
at 4% (w/w) from the weight of the sample.
After cooling to 80 °C, 5% citric acid solution
Oil sample was drawn from was added for catalyst deactivation
the outlet at the bottom of the reactor after 6 h
The mixture was washed about 3-4 times using excess hot
Product abbreviated as EI water product abbreviated as CI
MATERIALS AND METHODS
Triacylglycerols
Enzymatic Chemical
Blend preparation (TAG)
interesterification interesterification
composition
Determination of
Crystal Thermal analysis
kinetic Polymorphism
morphology properties
parameters
Calculation of
kinetic Statistical analysis
parameters
Analisis
• Komposisi TAG menunjukkan terjadinya penyusunan kembali molekul asam lemak pada TAG
• Perubahan signifikan pada SSS dan SSU PPS , POP, PLP, POS (semua sampel)
• Perubahan tidak siginifikan terjadi pada TAG POO
Melting Point
• Terjadi peningkatan melting point pada semua campuran akibat peningkatan kandungan
disaturated dan trisaturated
Analisis Thermal
• Terjadi pergeseran puncak melting point antara sesudah interesterifikasi pada campuran rasio 50 :
50 dan 60 : 40
• Terjadi penurunan energi thermal pada campuran rasio 40:60, 50 : 50, dan 60 : 40
Analisis Thermal
• Terjadi perubahan suhu kristalisasi pada puncak 2 pada campuran rasio 50 : 50 (-4,44 menjadi –
2,76 C) dan 60 : 40 (-2,83 menjadi -0,53 C)
Solid Fat Content
• Terjadi penurunan konsistensi pada semua rasio serta pada kedua suhu (5 dan 10 ° C)
• Nilai konsistensi yang sesuai yaitu 200-800gf/cm2 pada suhu 10 ° C campuran rasio 40 : 60
dan 50 : 50 terbaik
RESULTS AND DISCUSSION TRIACYLGLYCEROL COMPOSITION
1. Main TGA of RBDPO POP, POO, PLO, PLP, PPP and POS (P is palmitic acid, O is oleic acid, L is linoleic acid and S is
stearic acid). a) NI b) EI c) CI
2. Main TGA of RBDPKO LaLaLa, LaLaM, CaLaLa, CLaLa and LaMM (La is lauric acid, M is myristic acid, Ca is caprylic acid
and C is capric acid). g) NI h) EI i) CI
THERMAL BEHAVIOUR
• Melting of RBDPO-RBDPKO
THERMAL BEHAVIOUR
• Crystallization of RBDPO-RBDPKO
POLYMORPHISM
• CI resulted more prominent changes in the TAG composition of RBDPO-PKO blends as compared to EI due to
random rearrangement of the fatty acid on the glycerol backbone.
• The changes in TAG composition influenced the thermal properties and crystal morphology, but the
polymorphism and crystallisation kinetics were not affected by interesterification.
• CI displayed higher complete melting and crystallisation temperature due to the reduction in high melting TAG.
• EI led to finer and small crystals while CI produced larger crystals size.
• EI blends are more preferable in the formulation of hardstock for margarine as compared to CI.
• EI blends are more natural than CI blends, with new and improved melting profile. This is because Lipozyme TL
IM is a sn-1,3 specific lipase, thus, the fatty acids at the sn-2, which is generally rich in essential unsaturated fatty
acid, is preserved.
• Blends with < 50% of PKO are more suitable since their Tm are close to human body temperature (< 37 °C) and
have lower Tc as compared to CI, which indicate better spread ability at refrigerator temperature.
• EI 50 RDBPO-PKO produced finer crystal (20 μm to 30 μm) that gives smoothness and mouthfeel desired in the
product.