Академический Документы
Профессиональный Документы
Культура Документы
MANUFACTURING
OF LINEN YARN
Chemical composition
The chemical composition of flax fiber is as
following:
Cellulose: 75%,
Hemicelluloses, pectin, aromatics: 5%,
Lignin: 4%,
Fat/Wax: 3%,
Ash: 0.5% and
Water: 12.5%.
Harvesting and Fiber Extraction:
There are two ways to harvest flax, one is cutting
method other is pulling method.
Cutting method:-The mature plant is cut from the
ground with mowing mechanized equipment, and
raked with bundle.
Pulling method:- The mature plant is pull out from the
ground including the roots for targeted towards
maximizing the fiber length. It is manual and
traditional method. Nowadays, machine harvesting
methods are also used. It will then be stored by
farmers before extraction of fibers.
Roughing out: The seeds and other extraneous
material from the stems are removed by this process.
Retting
Tank retting
Pond retting
Field retting/Dew retting
Chemical retting
Enzyme retting
Dressing the flax: Dressing the flax is the term given to removing
the straw from the fibers.
Dressing consists of three steps: Breaking, Scutching, and
Hackling.
Breaking: After loosening the fibers from the wood by retting, the
process of breaks up the straw into short segments is called
breaking.
Scutching: In order to remove some of the straw from the fiber, it
helps to swing a wooden scutching knife down the fibers while
they hang vertically, thus scraping the edge of the knife along the
fibers and pull away pieces of the stalk.
Hackling: Hackling is the process of combing the scutching fibers
into spin able fiber bundles, the products are line fiber, with a
length of 45 to 90 cm. After combing the remaining other
particles and short fibers are removed, which is called hackle tow.
The line flax and also hackled tow are being spun into yarns by
using the linen spinning process.
Polymer system
The polymer system of flax is same as cotton
because both of fiber are constituent from
cellulose, but Flax has a long chain polymer than
cotton and its molecular weight is higher than
cotton. Degree of polymerization of flax has
18000(average) but cotton has 5000(average).
This means that every polymer chain of flax is
made up of about 18000 Cellubiose units, which is
approximately 18000μm long and 0.8 nm thick.
Cottonization of flax fiber: Cottonization of flax is when the
fiber bundles are broken down to their ultimate by
mechanical or chemical means. These broken flaxes are
called cottonization of flax. The length of broken ultimate
cells or individual fibers of about 25 to 40 mm in length and
these are cottonized flax.