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2018

Industrial Wireless
Industrial Wireless from Phoenix Contact
Our strengths for your success

Innovative Technologies & Service & support Competence &


products solutions experience
Phoenix Contact is your competent partner for communication technology:
Products, technologies and services from a single source.
Wireless I/O
Wireless Ethernet
Digital signals
0 … 250 V AC/DC

Analog signals
0 … 20 mA, 4 … 20 mA
0 … 10 V, HART

Ethernet
Wireless Serial

RS-232 RS-422 RS-485


Wireless Technologies

Bluetooth WLAN Trusted Wireless 2.0 Wireless HART


(Wireless Local Area Network)

Network structure Star structure - 1 Access point can handle Mesh network – 1 Master up to 249 Full-Mesh network – 1 Master
Master up to 7 Slaves endless clients Slaves up to 249 Slaves
Standard IEEE 802.15.1 IEEE 802.11 Propritär by Phoenix Contact IEEE 802.15.4
HART 7
Application fast, small Fast, high data Low/medium data rate, large HART signal, Process industry,
networks volume, Ethernet networks, best for short distances
infrastructure application
Frequency 2,4 GHz 2,4 GHz, 5 GHz, 868 MHz, 900 MHz, 2,4 GHz 2,4 GHz
Latency time (typical) >10 ms (IO) >16 ms 0,1 – > 2 s, depending on the OTA > 3 s up to serveral minutes
> 50ms (Serial) (depending on the data data rate / network structure
rate / Distance)
Distance (free line of Typ. <= 150 m Typ. <= 150 m <= 5 km (2,4 GHz) Typ. <= 250 m
sight) <= 20 km (868 MHz)
<= 32 km (900 MHz)
Industrial Wireless
Application areas Infrastructure
10

6 4
Process technology 8

3
1 Networks in machines 2
2 Plant automation
3 Production networks
Production
4 Infrastructure networks 1
5 Wind power plant
6 Water / Waste water 9
7 Solar energy plant
8 Energy production
9 Control room networks Energy systems
10 Process technology
(IEC 61850) Machine and plant construction
Product features Wireless I/O

Wireless MUX
Suitable for time-critical
signal transmission
• Transmission time < 10 ms
It cannot be simpler
• Unpack – connect – switch Diagnose
on • Radio link diagnostics via
LED bargraph

High number of channel


in compact housing
• 16 digital inputs/outputs
Distances • 2 analog inputs/outputs
• 50 m – 100 m indoors 19…30 V DC • 0-20 mA, 0-10 V
-25…+60°C
• 200 m – 400 m outdoors Video UL, FCC, MIC
Wireless MUX – Application areas Wireless I/O

Time critical transmission of many signals

Maschine and Mobile Water / Materials handling /


plant engineering applications Wastewater Cranes
Wireless HART
Wireless I/O

Link HART-Sensors wirelessly


▪ 40% (40 MILLION) of the process field devices
are HART devices

▪ Only about 10% of those devices are actually


connected to a HART capable control system
Product features
Wireless I/O

WirelessHART Gateway
Ethernet-Port
Integrated WLAN • For easy programming and
• Redundant connection as diagnostics with integrated web
backup for ethernet cable server
• Mobile access for
programming and diagnostic
HART maintenance port
• Allows to connect a HART
programming device

Unique Process data access


• The world´s first DIN rail • HART IP, Modbus TCP,
mount WirelessHART FDT/DTM (supports up to 250
gateway 12-30 V DC
field devices)
-40 to 70°C
IECEx/CSA
Class I, Zone 2
Product features
Wireless I/O

WirelessHART Adapter
Removable outdoor
antenna
• Can optionally be replaced for
increased performance by Mechanical properties
antennas with more gain • Robust aluminium housing with
swiveling compartment (IP67)
• Fast and flexible mounting 1/2“
NPT fitting

Sensor connection
• Connection of up to 4 HART
devices
• Direct supply of one HART-
12-30 V DC
-40 to 70°C device (loop-powered)
IECEx/CSA
Class I, Zone 2
Wireless HART – Application areas
Wireless I/O

Link HART-Sensors wirelessly


▪ Make you process
control system HART-
capable
▪ Retrofit and new
installation
Trusted Wireless 2.0
Wireless I/O
Technology for the industry Wireless Serial

▪ Especially developed by Phoenix Contact


for industrial use
▪ Robust and secure communication
▪ Long distances
▪ Excellent
Coexistence features

Video
Trusted Wireless 2.0
Secure and robust communication
Global RF Technology Secure data communication
▪2.4 GHz, 900 MHz, 868 MHz ▪ Proprietary, „not-open“ Technology
license-free ISM- Band ▪ Encryption: 128-Bit AES
▪Increase distance by adjustable ▪ Authentication / Integrity check: Unique
data rates encryption key for each message verifies
▪Optimal adaption to the respective the validity of the transmitter
application

Flexible network structures Robust data communication


▪ Automatic network formation ▪ Coexistence mechanism: FHSS, WLAN-
▪ Self-organizing and self-healing Blacklist, adjustable RF bands
▪ Point-to-Point, Star, Mesh- and ▪ Unique NET-ID via CONF-Stick
Line structures ▪ Multiple transmissions
Easy with Radioline Wireless I/O
Wireless Serial

Setup of the
wireless connection
Easy signal
distribution

Signal
multiplication

Video
Radioline Wireless I/O
Wireless Serial
Product features
Easy startup Worldwide use
• Without programming • 2,4 GHz, 868 MHz, 900 MHz
• Adjustable via thumbwheel and wired head stations
• I/O mapping • Adjustable bauf rates
• Ranges up to 32 km
Universal applications
• I/O-to-I/O cable replacement Flexibly expandable
• Serial cable replacement • Up to 250 Stations in a network
RS-232/485 • Up to 32 I/O modules per station
• I/O integration in Modbus • Various digital and analog
RTU PLCs extension modules
• RS-485 extension possible • Easy expandable (Hot Swap)
• Galvanical channel-to-channel
19-30 V DC isoaltion
-40 to 70°C
IECEx/ATEX,Zone2
UL,Class I Div. 2
Radioline Wireless I/O
Wireless Serial
Flexible network structures
Wireless RS-485 based

▪ Point-to-point connection

▪ Star networks

▪ Mesh networks and line


structures
Radioline Wireless I/O
Wireless Serial
One devices – a huge number of applications

PCWORX / STEP 7-
Function blocks
▪ Cost free function blocks
▪ Entire system overview from
the control room Wireless IO und Modbus parallel
▪ Quick error localization, thanks
to alarm messaging in the
event of an error

CNT
Impulse < 100 Hz
Radioline function blocks for PCWORX / STEP 7 / TIA Portal Wireless I/O

I/O-Integration into the control level Wireless Serial

▪ Monitoring and control of remote stations


without cable access
▪ Simple reading of process data, status and
diagnostic parameters of the individual
radio stations
▪ Flexibility, simple installation and cost
savings compared to wired installations
▪ Reduced development times
▪ License free and cost free function blocks
Supported hardware and software
• Siemens: S7-3xx, S7-12xx, S7-15xx PLCs, STEP 7, TIA
Portal
• Phoenix Contact: Inline + Axioline PLCs, PCWORX
Radioline
Diagnostics and extended configuration options
▪ Safe parallel operation of multiple
networks via CONF-Stick
▪ Extensive diagnostics of all network
devices
▪ Setting extended network
parameters
▪ Saving customer-specific
▪ Unique NET-ID
configurations
via CONF-Stick
Radioline Wireless I/O
Wireless Serial
Worldwide use in industrial applications

Radioline 900 MHz radio Radioline 868 MHz radio Radioline 2,4 GHz radio Radioline RS-485 Multiplexer

▪ For license-free use in America, ▪ For license-free use in Europe


▪ For world wide license-free ▪ Multipoint-Multiplexer operation
Canada, Australia
▪ Ranges up to 20 km use based on RS-485 interface
▪ Ranges up to 32 km
▪ Ranges up to 5 km ▪ Up to 99 stations per network
▪ Suitable for big distances with
▪ Suitable for big distances with
obstacles ▪ For big mesh networks with ▪ I/O-to-serial operation as Modbus
obstacles
free lign of sight RTU buscoupler as slave
▪ For use in Japan ▪ 1200 meter over 2-wire-cable
Radioline – Application areas Wireless I/O
Wireless Serial
Extensive infrastructure plants

Water / Waste water Traffic engineering Process industry Power engineering /


Materials handling
Video
Wireless Ethernet communication in factory
automation
WLAN – Application areas
Smart Devices and mobile Shuttles

Connection of smart Automated guided vehicles


devices
Bluetooth – Application areas Wireless Ethernet

Slipring replacement

Moving machine parts, Cranes


Packaging and Winding
Machines
WLAN 1100 Wireless LAN
Wireless Ethernet
Product features
Integrated antannas Robust
and wireless module in • Shockproof in accordance to
one single device IK08, 7 Joule at -50 °C
• Space-saving • Seal up to P67 (with
• Cost-saving connecting adapter )

Reliable
Easy to mount • Two antennas with MIMO
• Single-hole mounting via technology
M40-thread • Powerful WLAN board 802.11
• Power connection: a/b/g/n
Combicon • Linux operating system
• Ethernet connection: RJ45 Video
WLAN 5100 Wireless LAN
Wireless Ethernet
Product features
Powerful
• High transmission range due to
high transmit power and
reception strength
• up to 300 Mbps Quick and easy start-up
• Cluster Management
2,4 GHz- and 5 GHz
• MIMO technology with three technology
active antennas

Access point, client Optimized for PROFINET and


adapter, repeater EtherNet/IP
WLAN 5100 Rugged Box Wireless LAN
Wireless Ethernet
Product features

Different versions
Rugged housing
• for the WLAN 5100
available
access point

Protection class IP65


Flexible implementation
of individual WLAN
stations
Accessories included
WLAN infrastructure network Wireless LAN
Wireless Ethernet

AP

Backbone network AP
Switch Switch

AP CL CL
CL CL
AP CL
AP CL AP
CL

CL
CL
CL
CL Redundant Backbone network
CL
CL CL
CL
Backbone
Network
Bluetooth & WLAN EPA Wireless Ethernet

Product features

Quick installation
• IP65 complete solution with Functionally secure
integrated antenna communication via
• M12 connections for Ethernet
PROFIsafe or
and voltage
• Easy installation in the field SafetyBridge technology

Extended setting options via


Easy and secure setup AT commands
• Automatic configuration • For automated configuration or
with the mode button control in operation, e. g. for
roaming operations
Bluetooth – Application areas Wireless Ethernet

Multipoint and Point-to-Point networks


Standard controller

Safety
DI

PROFIsafe /
SafetyBridge

Safety
DO

Ethernet/PR
OFINET
Ethernet via Bluetooth network Safety via Bluetooth
Multipoint-connection (max. 1:7) Point-to-point connection
Wireless Accessories Wireless accessories

Extensive accessory program


Omnidirectional antenna
Cabel and adapter • For short and medium
• Cable length 0,5 … 15 m distances
• Frequency range 0 … 6 GHz • Nomerous devices in different
directions
• Versatile applications
Surge protection
• 2,4 GHz & 5 GHz
• 868 MHz & 900 MHz Directional antenna
• Bridging large distances
• Point-to-point connections
• Stationary or linear
Antenna barrier (Ex-i) applications
• Use of standard antennas in • Decoupling due to directivity in
areas (Zone 0,1,2) the case of multiple point-to-
• Installation as enclosure lead- point paths
through in Zone 2
• Frequency range 0,7 … 6 GHz
• Protection class IP65
Service & Support
You can rely on us
▪ Professional wireless path study
▪ Tell us the coordinates of the stations to be
networked, we check the feasibility for you

▪ Configuration and start-up


▪ We will help you to start-up your network and show
you how to increase the performance
▪ Maintenance and Support
▪ We support you on troubleshooting and provide
help and recommendations

▪ Training and Workshops


▪ We offer individual training courses
Use of Wireless systems
Your benefit
▪ Easy and fast installation
▪ No earthworks
▪ No breakthroughs
▪ No maintenance costs
„Using the service of the cost free „The continous wireless transmission of
▪ High flexibility path study the hill was detected the measured values increases the
already during the planning phase.“ process reliability.“
▪ No fees „The Trusted Wireless technology „In search of an alternative for
allows IO data transfer over big expensive cables and earthworks we
distances.“ have decided to use the Trusted
„By using Radioline we have saved a Wireless devices from Phoenix
lot of time and money.“ Contact.“

Cost and time saving „This technology is trend-setting for us“


Thank you for your
attention

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