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Module
Module No.:
No.: F-
F- 01
01 (Revised)
(Revised)
1
Duration of Programme
Sessions Time
Part-A : Orthographic Projections 04 Hrs
Part-B : PV & HE Details 04 Hrs
Part-C : Nuclear Jobs 04 Hrs
Part-D : Special Jobs 04 Hrs
TOTAL :16 Hrs
2
Part-A : Orthographic Projections
4
DIMENSION SYMBOL
A
R
A
Flatness 0.08
0.1
Circularity
0.1
Cylindricity
0.1
Perpendicularity
A Ø 0.08 A-B B
Ø
Co-axiality Ø Ø
6
Planes Of Projection
Always First Quadrant
ABOVE
. to be Opened
V. P
A
90
0
Front
B Above H. P.
Behind V. P.
Above H. P.
D
1R AD
2N
Q
D
In Front of V. P.
U
P.
H.
3R AD
Below H. P.
Q
D
U
Behind V. P.
4T
. P. P.
H V.
e lo t of
w
B
B fron
In
7
1st Angle Projection
ABOVE
VP
VP
VP
W
FRONT VIEW
HP
TOP VIEW HP
8
Draw Orthographic projection of Following Blocks by
Freehand Sketching
Note : Take Elevation from direction of Arrow.
1 2
3 4
9
Draw Orthographic projection of Following Blocks by
Freehand Sketching
Note : Take Elevation from direction of Arrow.
5 6
7 8
10
Draw Orthographic projection of Following Blocks by
Freehand Sketching
Example
Note : Take Elevation from direction of Arrow.
9 10
11 12
11
Draw Orthographic projection of Following Blocks by
Example
Freehand Sketching
Note : Take Elevation from direction of Arrow.
13 14
15 16
12
Draw Orthographic projection of Following Blocks by
Freehand Sketching
Example
Note : Take Elevation from direction of Arrow.
17 18
19 20
13
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
Elevation RSV
14
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
Elevation RSV
15
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
16
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
17
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
18
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
19
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
LSV
Elevation RSV
ELEVATION RSV
20
Draw Missing view (3rd View) as required to complete the
drawing by Freehand Sketching
Note : All views are in 3rd Angle Projection.
Elevation RSV
21
Views And Sections
22
Views And Sections (contd.)
23
Part-B : PV & HE Details
Content Time
1 Importance of Drawing 10 min.
2 Types of Lines 20 min.
3 Orthographic Projections 60 min.
4 Exercise ( 1st & 3rd Angle Projection ) 60
min. 5 Exercise on Missing Line & Missing
View 90 min.
and Q & A Session
24
MAIN PRODUCTS OF L & T HZW
25
CUSTOMERS SPECIFICATION
Customer Consults Inspection Agencies Like,, EIL, IBR,
UDHE, DNV, Etc.. The Agencies Give Their Specifications To
Manufacture Equipments. These Specs Cover,
26
CUSTOMERS SPECIFICATION
• Internal Details
• External Details
• Insulation Details
• Type Of Service
28
CODE REQUIREMENTS
ASME Code Provides Basic Guidelines And Minimum
Requirements to be Fulfilled in Designing of Equipments.
Mainly
( 1 ) Design Thickness ASME Section -VIII ( Div - I & II )
( 2 ) Materials (Ferrous) ASME Section - II Part ‘A’
(Non-Ferrous) ASME Section - II Part ‘B’
( 3 ) Welding Consumables ASME Section - II Part ‘C’
( 4 ) Hydro Test ASME Section -VIII ( Div - I & II )
( 5 ) SR Cycle ASME Section -VIII ( Div - I & II )
( 6 ) Welding Qualification ASME Section - IX
( 7 ) Non Destructive Testing ASME Section - V
29
Pre-Manufacturing Activities
30
SPECIAL REQUIREMENTS
32
EXTERNALS
- Insulation Rings.
- Platform Support Cleats.
- Ladder Cleats.
- Davits.
- Piping Cleats.
- Others.
33
INTERNALS
• All parts which are inside the pressure vessels are called
internals. They play very critical role in processing activities.
34
Packed Tower Internals
35
BUBBLE CAP TRAYS
36
SIEVE TRAYS
37
NOZZLES
- INLET NOZZLE
- OUTLET NOZZLE
- INSTRUMENT NOZZLE
38
Importance of Clad / Overlay
Clad
• plates are imported from other countries. it
contains corrosion resistive layer ( normally SS )
of 3 to 8 mm thk on CS plate.
Overlay
• Nozzle forging D’ends, Shells also require corrosion
Resistance quality, on which we do overlay welding
of suitable quality of material ( normally SS).
39
NOZZLE MARKING
Nozzle CL
Vessel CL
40
CONFIDENTIAL
41
42
43
44
45
Ø
C 86.30
O
Ø 870
R
Ø 750
C Ø
Ø 120.70
86.30
Y
A
r1 Ø 660
Ø 9.70 X
Ø 676.14
46
70 9 Equal Spacing @ 99 = 891
TYP
105 102o
219
47
4 Nos. 12Ø Holes 4 Nos. 12Ø Holes Equi
Equi. Spaced on CRS Spaced off CRS
48
Surface Finish Symbols
F3 0.8 To 1.6
F2 1.6 To 4.0
F1 4.0 To 8.0
R 8.0 To 25.0
- Machining after welding
~ Commercial finish Produce
by casting, forging & flame
cutting. Burrs & Projections
removal.
49
Top Dish End
Ladder cleat
Toricone
Trays
Shell Section
Nozzle
Skirt
50
General Assembly (Pressure Vessel)
51
GENERAL NOTES (PV)
52
53
54
55
56
57
58
59
60
61
Part- C : Nuclear Jobs
Time : 4 Hrs ( 240 min.)
Content Time
1 Importance of Drawing 10 min.
2 Types of Lines 20 min.
3 Orthographic Projections 60 min.
4 Exercise ( 1st & 3rd Angle Projection ) 60
min. 5 Exercise on Missing Line & Missing
View 90 min.
and Q & A Session
62
500 MWe Steam Generator
Max. Dia. OD = 3493 / 2573 mm. Thickness of Tube Sheet = 428 mm.
Thk. 86/ 70 / 56 mm. Total no. Of Nozzles = 36.
Weight of the job = 182 tonnes
63
Sequence of Assembly
64
Function of Atomic Power Plant
65
Function of Steam Generator
66
Sequence of Assembly
67
Steam Generator for NPC
Steam generator is vertical heat-
exchanger with integral steam
drum.
Steam generator is having 2489 3.35M
inverted U-tubes
Its main function is to produce
steam to run turbines.
20.5 M
2.45M
Over all size
Dia 3.35 M x 20.5 M
View `V1’ V1
68
SA11(Tubesheet & Shell)
69
Part- D : Special Project
Time : 4 Hrs ( 240 min.)
Content Time
1 Importance of Drawing 10 min.
2 Types of Lines 20 min.
3 Orthographic Projections 60 min.
4 Exercise ( 1st & 3rd Angle Projection ) 60
min. 5 Exercise on Missing Line & Missing
View 90 min.
and Q & A Session
70
CONFIDENTIAL
71
CONFIDENTIAL
72
CONFIDENTIAL
73
COMMON TERMS USED IN
SPECIAL JOBS
PRB : Pressure Retaining Boundary
PORT : Port
Port STBD
upper upper
AFT FWD
Port STBD
Lower Lower
75
Inside surface
Thickness disposition on
Inside of theoretical surface
Theoretical surface
Theoretical
Theoretical
position of FWD
AFT position of
T-Frame
T-Frame
Thickness is placed
towards ‘FWD’
Thickness is placed
towards ‘AFT’
77
PORT STBD
AFT FWD
VCG (+)
LCG (+)
Longitudinal CG
TCG (+)
Trans verse CG
78
Theoretical surface of PRB
Base plane
OR
Theoretical surface
of ‘Outer hull’
79
Flange width
+/- 2mm
Weld height
Sagging of Flange
End to End ( Th. Position to
of Flange End of Flange )
Theoretical Position
81
FLG position WRT WEB
+/-1mm
REQ= 300
82
Flange or WEB Thickness
Misalignment 0.1T
width
Flange / Web
Width Misalignment 0.1T
83
Weld peak out 0.1 T
H
600
84
ARC length of +/- 10mm
flange / WEB butts
Non- commutative
2000
Installation of
WEB # Flange Butts
+/- 30mm
500
85
Penetration location
Bulkhead
Shell Expansion / development
00 X1
B C
V1
A
C
FR FR
21 20 0
90
Height
A
+/-2
+/-2mm
SKEW ( tilt)
100mm Ø 2mm Rotation of
100mm Ø 3mm penetration
87
X not correct
C.L
X1
Frame spacing
along C.L/ Axis of vessel
‘WX’ 101
0
50 +/- 5
+5/-2
L
Q+3/-1
F+/-1
S
0+3 0+2
External surface L
+5 / -2
Detail = 89
‘WX’
OFFSET CALCULATION
Thickness difference measured from I/s or o/s on joining
edges is called offset.
offset
90
OFFSET CALCULATION
How to measure offset & kink ?
Here A = D
Offset = B - C
Kink = ( A - B or C - D )
which ever is max. D
Kink is nothing but
peak-in/ peak-out C
B
91
TOLERANCES
92
TOLERANCES
Y X
93
TOLERANCES
94
TOLERANCES
(4) Out of circularity (OOC) :
0.2 % R ( R-theoretical radius of PRB )
Example : R = 4000mm OOC = 0.2 x 4000/100
= 8mm
(5) Flange position w.r.t web :
(Flange unbalance) :+/- 1mm
[ X - Y ] = 2mm
X
Y
95
96