maaihtI

p`aoga`ama
maQyao
savaa-Mcao
30 September,
th

sahYa-2010
svaagat ²
 ivaYaya
mah%vaacaI
maaihtI va
p`gatIcao
idSaadSa-k.
maaihtI¸itcao yaaogya
saMklana¸yaaogya
maulyamaapna¸yaaog
ya inaNa-ya¸yaaogya
ÌtI va klpkta
yaaMcyaaiSavaaya
sauQaarNaa kovaL
Æ
pirisqatIcao yaaogya
Aaklana haoNyaasaazI.
]i_YT AaiNa saQyaacaI
pirisqatI yaaMcyaatIla frk
samajaNyaasaazI.
ha frk kmaI krNyaasaazI
maahItI kaoNatI
imaLvaayacaIÆ
Aaplyaa ]i_YTasaazI
yaaogya ASaIca maaihtI
imaLvaayacaI.
maahItI kSaI
imaLvaayacaIÆ
jaagaovar jaa}na
maaojamaap Gao}na.
yaaogya vya>Ibaraobar
cacaa- k$na.
maahItI kuzo
ilahayacaIÆ
laa^gabaukmaQyao¸
irpaoT-maQyao¸
fLyaavar¸
ka^mPyauTrmaQyao.
laIna ma^naojamaoMT
maQyao saQyaa AapNa
KalaI idlaolaI maaihtI
baaoDa-var p`diSa-t
krtao Aaho.
 0
20
40
60
80
100
1S Score marks

0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
Raw Material And

May-10
Offcuts
WIP
SCRAP YARD

Jun-10
Rejection
Rework
Maintaince Room

Jul-10
Die Racks
Inspetion Area
Deburing

Aug-10
Shearing Machine
Press Machine
Oil Storage

Sep-10
Batterry Charging &
Stacker
Finished Goods

Oct-10
WIP For Spot Welding

Zones
Development
Packing Area

Nov-10
Rework Area
1 S Score Plant Average
maQyao imaLalaolao gauNa.

Windshield Assembly
Nugget Test

Dec-10
Engine Support
Assembly
Spot Welding Machines
Turning m/c & WIP
Jan-11

Assembly Plastic Clips

& Transla
Electrical Panel (MSEB)
1.S ¹ saorI Jaaona P`amaaNao Aa^iDT

All Fire Equipment

Feb-11

Utility
Tool Room
Mar-11
 20
40
60
80

0
100
2 S Score

0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
Raw Material And Offcuts

Jul-10
WIP

SCRAP YARD

Rejection

Aug-10
Rework
Maintaince Room

Die Racks

Sep-10
Inspection Area

Deburing

Shearing Machine
imaLalaolao gauNa.

Oct-10
Press Machine

Oil Storage
Batterry Charging &
Stacker

Nov-10
Finished Goods

WIP For Spot Welding

Development
2 S Score Plant Average

Dec-10
Packing Area

Rework Area

Windshield Assembly
Lift & Material handling
Jan-11
2S¹ isaTaona cao Jaaona P`amaaNao

Nugget Test

Engine Support Assembly

Spot Welding Machines
Feb-11
Target

Turning m/c & WIP

Assembly Plastic Clips &
Transla
All Fire Equipment
Mar-11

Utility

Tool Room
 Customer Returns in PPM
4500
4277
4000
P a rts p e r M illio n

3921
3743
3500
3372
3000

2500

2000

1500

1000

500

0
May-10 Jun-10 Jul-10 Aug-10
Next Chart updation on 2nd of the Month Chart display responsibility:- Mr.Vilas Final QA

ga`ahkaMnaI prt pazvalaolyaa maalaacao dha

laaKamaQyao p`maaNa.
prt Aalaolaa maala ÷ pazvalaolaa maala
×10¸00¸000.
P P M in V a lu e / p u r c h a s e V a lu e
In Coming Rejection Raw Material
160000
145742
140000 139874

120000

100000

80000
sTonalaosa
sTIla SaIT
60000
sk`Oca maULo prt pazvalao.
40000

20000

1 -M a y -1 0

1 -A u g -1 0
1 -J u n -1 0
1 -A p r-1 0

1 - J u l- 1 0
0 0 0 0

Aaplyaa purvazadaraMnaa prt pazvalaolyaa

maalaacyaa ikMmatIcao KrodI
kolaolyaa maalaacyaa ikMmatIbaraobar
dSalaxamaQyao p`maaNa.
PPM=purvazadaraMnaa prt pazvalaolyaa
maalaacaI ikMmat ÷KrodI
 In Process Rejection in PPM
9000
8000 8255

7000 6849 pNatI ba`^koT

6091
6000
5000
5268
4987
maQyao fa^ima-
PPM

4000
4479
3994
3804
4572
4146 Mga k`^k
3542
3336
3000 3184 3022

2000
1000
0
1-Sep-10

3-Sep-10

5-Sep-10

7-Sep-10

9-Sep-10

11-Sep-10

13-Sep-10

15-Sep-10

19-Sep-10

21-Sep-10

23-Sep-10

25-Sep-10

27-Sep-10

29-Sep-10
Aaplyaa Saa^pmaQyao BaMgaarmaQyao 17-Sep-10

Taklaolyaa maalaacao ]%padna kolaolyaa

maalaabaraobar dSalaxamaQyao p`maaNa.
 Final Rejection in PPM
6000
5565
5000 5072

4356
4000 41694043
Aar PlaoT maQyao 3553
PPM

3000
FlaOTnaosa irvak-
3030

2311
2000 2064
1398
1214
1000
674
0 0 0

1 1-S ep -1 0

1 3 -S ep -10

1 4-S e p -1 0

1 5 -S e p -1 0

1 6 -S ep -10

1 7-S e p -1 0
1 0 -S e p -10

1 2 -S e p -10
1 -S e p-1 0

2 -S e p-1 0

3 -S e p-1 0

4 -S e p-1 0

5 -S e p-1 0

7 -S e p-1 0
6-S e p -1 0

8-S e p -1 0

9-S ep -1 0

SaovaTcyaa tpasaNaIt BaMgaarmaQyao

Taklaolyaa maalaacao ga`ahkakDo
pazvalaolyaa maalaabaraobar
 Brake Down Time 2010 - 2011
100
90
Hrs

80
76
70 Press 50 T
60 MHE
Utility 1
50 Utility 2
40 Total Hrs B/D of M/c
36 Total Hrs B/D of Utility
30 Total Hrs B/D of MHE
20
13
10
4 2
0 0
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar

Months

6.maiSana va ]%padna krNyaasaazI

laagaNaaro [tr saaih%ya yaaMcyaa
du$stIsaazI vaayaa gaolaolyaa vaoLocao
 Inventory in Days
30

25 RM
24
23
22
20
WIP
17 17 17
Days

16 16
15
FG
10 10
9

Total
5 5
4 4 4 4
3 3 3 3
2
0
Apr-10 May-10 Jun-10 Jul-10 Aug-10
tyaar maala¸kccaa maala¸banat Asalaolaa
maala yaaMcyaa ikMmatIcao vaaiYa-k
ivaËImaulyaabaraobar Asalaolao
tyaar maala¸kccaa maala¸banat
Asalaolaa maala yaaMcyaa ikMmatIcao
vaaiYa-k ivaËImaulyaabaraobar
Asalaolao idvasaaMcao p`maaNa

mahInaaAKorIsa iktI idvasaaMcaa

kccaa maala zovalaa AahoÆ
mahInaaAKorIsa AsaNaay`aa kccyaa
maalaacao maulya ÷ 1 vaYaa-cyaa
ivaËImaQyao AsaNaaro
kccyaamaalaacao T@kovaarIt
 Finished Goods Inventory Status
by Age
0.02 0.05 0.03 0.04 0.05
100%0.18 0.12 0.09
0.1 0.06

90% 0.89
0.87
0.85 0.85
0.8
80%

70%

60%

% Of Red Inventory
50%
% Of Yellow Inventory
% Of Green Inventory
40%

30%

20%

10%

0 0 0 0 0 0 0
0%
Apr May Jun
Praditi Pressparts Pvt. Ltd.
(ISO/TS 16949:2002)

laala rMgaacaa Baaga Ä6mahInyaaMhuna

AiQak kaL na ivaklaolyaa maalaacaI
maihnaaAKorIsa ikMmat÷ekuNa tyaar
maalaacaI mahInaaAKorIsa ikMmat×100.
ipvaLyaa rMgaacaa Baaga
Ä6maihnyaaMhuna kmaI pNa 3
mahInyaaMhuna AiQak kaL na ivaklaolyaa
maalaacaI maihnaaAKorIsa ikMmat÷ekuNa
ihrvyaa
tyaar rMgaacaa
maalaacaI Baaga Ä3
mahInaaAKorIsa
maihnyaaMhuna kmaI kaL na ivaklaolyaa
ikMmat×100.
maalaacaI maihnaaAKorIsa ikMmat÷ekuNa
 Change Over Data

20 19
18 17
16
16 15
14
14 13
Number of Setups

12 Less Than 20
12 11 Mins.
10 20 to 30 mins.
10 9
8 30 to 45 mins.
6 6
6 5 5 5 More than 45
4 4 4 mins.
4 3 3
2 1
0 0 0
0

17.09.10 18.09.10 19.09.10 20.09.10 21.09.10 22.09.10

Dates

saoiTMgamaQyao kolaolao badla va

saoiTMgasaazI laagaNaara vaoL.
saoiTMgamaQyao kolaolao badla va
saoiTMgasaazI laagaNaara vaoL.
AapNa drraoja saoiTMgasaazI laagaNaara
vaoL maaojauna
20 imanaITaMpoxaa kmaI vaoLat iktI
vaoLa saoiTMga kolaoÆ
30 imanaITaMpoxaa kmaI vaoLat iktI
vaoLa saoiTMga kolaoÆ
45 imanaITaMpoxaa kmaI vaoLat iktI
vaoLa saoiTMga kolaoÆ
45 imanaITaMpoxaa jaast vaoLat iktI
S e v e r ity & F r e q u e n c y in P P M

ApGaataMcao gaMiBarpNa va
ApGaataMcaI saM#yaa.

ACCIDENTS (2010 - 2011)

1000
950
900
850
800
773.65
750
700
650
600
550
No of accidents
500 No of mandays
450 lost
400 Total man hours
350 Frequency
300
Severity
250
200
150
100 110.52
50 7
0 0 0 0 0 1 0 0 0 0 0 0 0
April May June July August September October November December January February March

Month
ApGaataMcao gaMiBarpNa va
ApGaataMcaI saM#yaa.

ApGaataMcao gaMiBarpNa
ÄApGaatga`st vya>Icao gaOrhjaorIcao
idvasa÷
sava- kma-caaya`aMcao kamaacao tasa
×10¸000¸00.
va
ApGaataMcaI vaarMvaarItaÄ
ApGaataMcaI saM#yaa ÷sava- kma-
Qanyavaad²