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Control System
Reliability
“After all, I bought it to get more reliable power.”
Performance
“Make my stuff run just like it’s on the utility.”
Low Cost
“I really didn’t want to buy one anyway.”
PowerCommand 1.2 Control System!
Standard featured non-paralleling genset control system
PowerCommand 1.2
HMI 220
PCC1302
PowerCommand 1.2 Control Features
Features:
Digital Full Wave SCR AVR for Shunt or PMG Excitation with torque matching
Digital Electronic Governing With temperature compensation and Smart Starting
SAE J1939 Interface to Full Authority Electronic engines
Engine Protection
Oil Pressure, Engine Temp, overspeed, DC o/u/weak Volts, and Fail to Crank & Start Sensor Failure
AC Protection
27 (under voltage), 59 (over voltage), and 81 (Under Frequency), 51 (over current) requires CT’s & Loss
of AC Sensing
Battle Short (Fault Bypass) Function
Configurable Glow Plug Control
Configurable Cycle Cranking
Time Delay Start/Stop
Sleep Mode (Low power in Off and/or Auto)
Programmable I/O (2 inputs and 2 outputs)
Low Coolant level and Low Fuel Inputs
Self-Configuring Network
Modbus Interface (RS485 RTU)
InPower Compatible (PC Based Service Tool)
Environmental Protection (NEMA 3R/IP53)
PowerCommand 1.2 Features
Beyond the PCC1301 . . .
PMG Excitation
Better motor starting
Better for non-linear loads
Sustain short circuit faults
HMI220: Larger display
More information per screen
Reduced setup time
Easier navigation
Enhanced serviceability
Multiple language support
Integral SAE J1939 Communications
Reduced system cost and easier integration – No
longer need AUX101
Direct 600 VAC: Canadian markets
Common connector interface
Interchangeable with to PowerCommand 2.x and
3.x
Prevents mis-wiring
Faster mean time to repair (MTTR)
PowerCommand 1.2 Control System
Components
Main Control PCC1302
AC Bargraph HMI112
Remote HMI113
annunciator
Auxiliary I/O AUX101
AUX101
Option Option
PCCNet AUX102
(4 wire) Option
J1939
InPower
Engine (Service Tool)
Converter
J1939
Alternator
Engine
Modbus
- iWatch100
PCC1302 - BMS
Control System Architecture
HMI220 HMI114 HMI113
AUX101
Option Option
PCCNet
(4 wire) AUX102
Option
InPower
(Service Tool)
Converter
Alternator
AUX104 Engine
Modbus
- iWatch100
PCC1302 - BMS
Control System ANSI Diagram
GOV
ACTUATOR
ALTERNATOR
A KVA 65 90 51
Key:
Surge Suppressor
3 A Ammeter
KVA Volt-ampere meter
V Voltmeter
Hz Frequency meter
V Hz 27 81u 59
27 Under voltage
3 51 Over current
59 Over voltage
65 Governor
81u Under frequency
86 86 Lockout
90 Voltage regulator
TO LOADS
HMI220 Operator Interface
Features:
Back-Lit Graphics 128 x 128 LCD Display
English Text and Symbolic Overlay
Multiple Language LCD Screens
Dedicated Manual/Off/Auto function switches with mode
LED’s and configurable access code (key switch)
Status LED’s for genset running, remote start input active,
not in auto, warning, and shutdown
Genset Metering:
Based on Genset control
12 and 24vdc Operation
Control Set-Up without PC-based tool (InPower)
UL508 Recognized / CSA Certified / CE Compliant
Multiple HMI's Per Genset (one local and one remote)
InPower Compatible (PC Based Service Tool)
HMI114 AC Bargraph Interface
Features:
Full Analog AC Metering
Color LED Bargraph (green, red, and amber) to quickly
indicate normal and abnormal operation
Indication of:
Three phase current
Total KVA (PowerCommand 1.X compatible version)
Total KW (PowerCommand 2.X and 3.X compatible
version)
Frequency
Three Phase voltage
12 and 24vdc Operation
UL508 Recognized / CSA Certified / CE Compliant
Plug and Play operation
InPower Compatible (PC Based Service Tool)
HMI113 Remote Annunciator
Features:
Visual and audible annunciation for up to 20 genset
faults.
Meets NFPA Requirements
Discrete wire or network connection to the 1301
Plug and Play Networking
RS485 Connection (up to 4000 feet)
Configurable LED’s (color, flash, horn)
Four configurable relays for customer specified
outputs
AUX101/102 Input / Output Module
Features:
Outputs – 8 form-C Relays
Outputs are configurable to activate on specific
shutdown or warning
Default output configuration supports NFPA110 faults
Inputs –Digital
Inputs can be configured to be either Analog or Digital.
Digital are field configurable fault inputs
Analog have warning and shutdown thresholds and
include:
Speed/Voltage bias, Fuel Level, Alternator RTD, Oil
temperature, Exhaust temperature, Ambient
Temperature
Inputs – 4 Digital (AUX102)
The inputs can be configured to be warnings or
shutdowns
Outputs – 8 Form-C Relays (AUX102)
Outputs are configurable to activate on specific
shutdown or warning
12 and 24vdc Operation
InPower Compatible (PC Based Service Tool)
Inpower Service Tool
Features:
Calibration downloads
Feature downloads
Capture controller data to a file
Save adjustments
Parameter Search
View fault information
Printing features
Engine protection tests
Monitor Parameter values
Graphical strip chart for Parameter
monitoring
Compare utility for comparing controller data
with captured data.
Why Cummins PowerCommand®?