PowerComand ®1.

Control System

1302 Control System

 What do Customers Want?

Reliability
 “After all, I bought it to get more reliable power.”
Performance
 “Make my stuff run just like it’s on the utility.”
Low Cost
 “I really didn’t want to buy one anyway.”
PowerCommand 1.2 Control System!
Standard featured non-paralleling genset control system
PowerCommand 1.2

HMI 220

PCC1302
 PowerCommand 1.2 Control Features
Features:
Digital Full Wave SCR AVR for Shunt or PMG Excitation with torque matching
Digital Electronic Governing With temperature compensation and Smart Starting
SAE J1939 Interface to Full Authority Electronic engines
Engine Protection
Oil Pressure, Engine Temp, overspeed, DC o/u/weak Volts, and Fail to Crank & Start Sensor Failure
AC Protection
27 (under voltage), 59 (over voltage), and 81 (Under Frequency), 51 (over current) requires CT’s & Loss
of AC Sensing
Battle Short (Fault Bypass) Function
Configurable Glow Plug Control
Configurable Cycle Cranking
Time Delay Start/Stop
Sleep Mode (Low power in Off and/or Auto)
Programmable I/O (2 inputs and 2 outputs)
Low Coolant level and Low Fuel Inputs
Self-Configuring Network
Modbus Interface (RS485 RTU)
InPower Compatible (PC Based Service Tool)
Environmental Protection (NEMA 3R/IP53)
 PowerCommand 1.2 Features
Beyond the PCC1301 . . .
PMG Excitation
 Better motor starting
 Better for non-linear loads
 Sustain short circuit faults
HMI220: Larger display
 More information per screen
 Reduced setup time
 Easier navigation
 Enhanced serviceability
 Multiple language support
Integral SAE J1939 Communications
 Reduced system cost and easier integration – No
longer need AUX101
Direct 600 VAC: Canadian markets
Common connector interface
 Interchangeable with to PowerCommand 2.x and
3.x
 Prevents mis-wiring
 Faster mean time to repair (MTTR)
PowerCommand 1.2 Control System
Components
Main Control PCC1302

Operator Interface HMI220

Governor Power AUX105

stage

AC Bargraph HMI112

Remote HMI113
annunciator
Auxiliary I/O AUX101

Service Tool InPower

 Control System Architecture
HMI220 HMI114 HMI113

AUX101

Option Option

PCCNet AUX102
(4 wire) Option

J1939
InPower
Engine (Service Tool)

Converter

J1939
Alternator

Engine
Modbus
- iWatch100
PCC1302 - BMS
 Control System Architecture
HMI220 HMI114 HMI113

AUX101

Option Option

PCCNet
(4 wire) AUX102
Option

InPower
(Service Tool)

Converter

Alternator

AUX104 Engine
Modbus
- iWatch100
PCC1302 - BMS
Control System ANSI Diagram
GOV
ACTUATOR
ALTERNATOR

A KVA 65 90 51
Key:

Surge Suppressor
3 A Ammeter
KVA Volt-ampere meter
V Voltmeter
Hz Frequency meter
V Hz 27 81u 59
27 Under voltage
3 51 Over current
59 Over voltage
65 Governor
81u Under frequency
86 86 Lockout
90 Voltage regulator

TO LOADS
 HMI220 Operator Interface
Features:
Back-Lit Graphics 128 x 128 LCD Display
English Text and Symbolic Overlay
Multiple Language LCD Screens
Dedicated Manual/Off/Auto function switches with mode
LED’s and configurable access code (key switch)
Status LED’s for genset running, remote start input active,
not in auto, warning, and shutdown
Genset Metering:
Based on Genset control
12 and 24vdc Operation
Control Set-Up without PC-based tool (InPower)
UL508 Recognized / CSA Certified / CE Compliant
Multiple HMI's Per Genset (one local and one remote)
InPower Compatible (PC Based Service Tool)
 HMI114 AC Bargraph Interface
Features:
Full Analog AC Metering
Color LED Bargraph (green, red, and amber) to quickly
indicate normal and abnormal operation
Indication of:
Three phase current
Total KVA (PowerCommand 1.X compatible version)
Total KW (PowerCommand 2.X and 3.X compatible
version)
Frequency
Three Phase voltage
12 and 24vdc Operation
UL508 Recognized / CSA Certified / CE Compliant
Plug and Play operation
InPower Compatible (PC Based Service Tool)
 HMI113 Remote Annunciator
Features:
 Visual and audible annunciation for up to 20 genset
faults.
 Meets NFPA Requirements
 Discrete wire or network connection to the 1301
 Plug and Play Networking
 RS485 Connection (up to 4000 feet)
 Configurable LED’s (color, flash, horn)
 Four configurable relays for customer specified
outputs
 AUX101/102 Input / Output Module
Features:
Outputs – 8 form-C Relays
Outputs are configurable to activate on specific
shutdown or warning
Default output configuration supports NFPA110 faults
Inputs –Digital
Inputs can be configured to be either Analog or Digital.
Digital are field configurable fault inputs
Analog have warning and shutdown thresholds and
include:
Speed/Voltage bias, Fuel Level, Alternator RTD, Oil
temperature, Exhaust temperature, Ambient
Temperature
Inputs – 4 Digital (AUX102)
The inputs can be configured to be warnings or
shutdowns
Outputs – 8 Form-C Relays (AUX102)
Outputs are configurable to activate on specific
shutdown or warning
12 and 24vdc Operation
InPower Compatible (PC Based Service Tool)
 Inpower Service Tool
Features:
Calibration downloads
Feature downloads
Capture controller data to a file
Save adjustments
Parameter Search
View fault information
Printing features
Engine protection tests
Monitor Parameter values
Graphical strip chart for Parameter
monitoring
Compare utility for comparing controller data
with captured data.
Why Cummins PowerCommand®?

PowerCommand® is our standard control system

on generator sets 25-2000 kWe
Over 100,000 units in field and over 10 years
experience
History of high MTBF
Best combination of Reliability, Performance, and
Cost Effectiveness available.