Вы находитесь на странице: 1из 38

Ellingham Diagram D E P A R T M E NT O F

Metallurgical Engineering
Institute of Technology Banaras Hindu University

 Ellingham diagrams are basically graphical


representation of G0 vs. T relations for the
chemical reactions of chemical and metallurgical
engineering interest.
 H. J. T. Ellingham in 1944, was first to plot the
standard free energy of formation of oxides against
temperature and these later became known as
Ellingham diagram.
 Later on the same plotting was applied for sulphides,
chlorides, fluorides etc.
 Oxide diagrams are mostly used in metallurgy.
Metallurgical Thermodynamics 1
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 2
Features of Ellingham diagram D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

1) Formation reaction for oxides may be generalized as


2x 2
M + O2 (g) = Mx Oy
y y
Where the values of x and y will depend on the specific
compound. M and Mx Oy are general symbols for metal
and metal oxides, respectively.
Specific examples are
2 Ni + O2 (g) = 2 NiO
4 2
Al + O2 (g) = Al2O3
3 3

Metallurgical Thermodynamics 3
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Free energy is an extensive property hence value ΔG 0


of a reaction would depend on the no. of moles involved.

In the Ellingham diagram 1 mole of O2constitutes the


basis in the oxide formation reaction.

Thus the values of ΔG 0 are per mole of oxygen.


S tan dard free energy means the reac tan t (metal)
and product are in their s tan dard state or pure
states e.g. at unit activity

Metallurgical Thermodynamics 4
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

2) Since G0 = H0 - T S0


The variation of H0 not being large, it can be
treated as constant over a wide range of
temperatures. S0 however, changes with
temperature particularly when gaseous phases are
involved with the condensed phases.
The plot of G0 against temperature is a straight
line. So the slope of the line is - S0 .

Metallurgical Thermodynamics 5
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Let us consider the reaction


M(s) + O2 (g) = MO(s)
S0 = S0 (oxide) - S0 (metal) - S0 (oxygen gas)

since S0 (oxide) and S0 (metal) are practically the


same, the entropy change (S0) arises
predominantly due to disappearance of one mole
of oxygen gas and hence it is -ve.
So the slope of the line is positive.

Metallurgical Thermodynamics 6
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

The entropy changes of various such metal oxidation


process are expected to be substantially of the same
value. Therefore, the most of the oxide lines slope
upwards and parallel to each other.

The plot of G0 against temperature is a straight


line as long as there is no phase change (melting,
boiling, phase transformation) in either the reactant
and products. The reason is that when such phase
change takes place, there is a change in entropy and
since the change entropy is the slope of the line,
therefore when such changes takes place, the
straight line will change its slope.
Metallurgical Thermodynamics 7
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

let us consider the melting of reactant. The reaction is


M(l) + O2(g) = MO(s)
S0 = S0 (oxide) - S0 (metal (l)) - S0 (oxygen gas)
Since S0 (metal (l)) > S0 (metal (s))
S0 is more negative than when both were solid.
Hence the slope of the line will be further upwards
from the temperature of melting.
if the reactant boils. We can write
S0 (metal (g)) > S0 (metal (l))
S0 is more negative than when metal oxide was solid
and metal was liquid
Hence the slope of the line will be further upwards
from the boiling point.
Metallurgical Thermodynamics 8
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

llet’s consider the melting of product. The reaction is


M(s) + O2(g) = MO(l)
S0 = S0 (oxide(l)) - S0 (metal (s)) - S0 (oxygen gas)

Since S0 (oxide (l)) > S0 (oxide (s))

S0 is less negative than when both were solid


Hence the line will be bend downward with +ve slope from the
temperature of melting. if the product boils. We can write
S0 (oxide (g)) > S0 (oxide (l))

S0 is less negative than when metal oxide was liquid and metal
was solid
Hence the line will be bend further downward with +ve slope from
the temperature of melting.

Metallurgical Thermodynamics 9
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 10
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

3) The intercept of the 0


straight line with the
ordinate at absolute zero ΔG0

gives approximately the


value of H0, since from
ΔH0
the equation
G0 = H0 - T S0
when T = 0, G0 = H0
0 T/K

Metallurgical Thermodynamics 11
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

4) since G0 must have a negative


value for the reaction to take
0
place, it can be seen from this plot
that all metals shown below the
negative areas of G0 are oxidized ΔG0
spontaneously by oxygen while
those above are not e. g. gold
5) When a line touches the positive
regions of G0 this means beyond
that temperature no further
oxidation can take place or the
oxide formed in that region is
unstable or oxides will start 0 T/K
462 K

decomposing when G0 = 0. i. e


Ag2O will decompose at 462 K.

Metallurgical Thermodynamics 12
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

6) The stability of an oxide is directly 0


related to its - G0 values; less stable
oxides have a small - G0 and more
stable oxides have a high - G0 value.
ΔG0 -300 kJ
7) An oxide can be reduced by only
those metals below it in Ellingham
diagram; the reverse cannot take
place. For example at 1073 K, Cr2O3
can be reduced by aluminium but Al2O3
cannot reduced by chromium:
1073 K
T/K

Metallurgical Thermodynamics 13
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

8) G0 of an oxide may be greater


0
than another at low temperature but
becomes less than the other at higher
temperature. Thus while the MnO is
reduced by Na below 493 K, the
ΔG0
reverse is true above that temperature.
9)The line of the reaction C + O2 = CO2 C + O2 = CO2
runs nearly horizontally on the chart i.e
493 K
its slope is zero or practically there is
no entropy change for this reaction. T / K
This can be seen from the fact that the initial and final volumes are
practically the same which is the one volume of oxygen gas and one
volume of CO2, respectively; entropy of the solid being negligible.

Metallurgical Thermodynamics 14
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

10) The line for the reaction 0


2 C + O2 = 2CO runs
downwards i.e. it has a
negative slope, this is due ΔG0
to the large increase in
entropy: two volume of
gaseous CO are formed
from one volume of oxygen
gas. In this case G0
become more negative as T/K
the temperature increases.

Metallurgical Thermodynamics 15
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

11) That the line for CO formation 0


runs downward is of great
importance in pyrometallurgy. It
enables almost all the metal –
ΔG0
metal oxide lines meet C – CO
lines at high temperature. This
makes most the oxides unstable
beyond point of intersection.
This is called reversion of
stability. This means that
reduction of most metal oxides
by carbon is possible at high T/K
temperature.

Metallurgical Thermodynamics 16
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

2CO(g) + O2(g) = 2CO2(g); ΔS0 = -ve

C(s) + O2(g) = CO2(g); ΔS0 = 0

2C(s) + O2(g) = 2CO(g); ΔS0 = +ve

Metallurgical Thermodynamics 17
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

12) Carbon monoxide can reduce all oxides above the CO2
lines. For example at 7000C NiO can be reduced by CO
2 CO + O2 = 2 CO2 G0 = - 95 kcal.
2 Ni + O2 = 2 NiO G0 = - 75 kcal.
2CO + 2NiO = 2Ni + 2CO2 G0 = - 20 kcal.
13) All oxides above H2O lines can be reduced by H2 e.g at
7000C
2 H2 + O2 = 2 H2O G0 = - 92 kcal.
2 Co + O2 = 2 CoO G0 = - 75 kcal.
2CoO + 2 H2 = 2Co+ 2 H2O G0 = - 17 kcal.

Metallurgical Thermodynamics 18
Nomographic scale on D E P A R T M E NT O F

Ellingham Diagram
Metallurgical Engineering
Institute of Technology Banaras Hindu University

The diagram already described can be made more useful by


superimposing grids or nomographic scales around them.
1. PO2 grid : Consider the reaction involving the oxidation of pure
solid metal to pure solid oxide
2 M (s) + O2 (g) = 2 MO (s)
G0 = - R T ln (1 / PO2) = R T ln PO2
Hence knowing G0 and T the corresponding equilibrium PO2
can be calculated for any such reaction.
When G0 = 0, PO2 = 1 atm and the equilibrium PO2 values
radiate from the point ‘O’ on the G0 axis. For the fixed
values of PO2 the G0 is plotted as a function of T

Metallurgical Thermodynamics 19
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 20
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

2) CO / CO2 grid: For the reaction


2 CO + O2 = 2 CO2
G0 = - 135000 + 41.57 T cal / mole
G0 = - R T ln K = - R T ln (P2CO2 / P2CO . PO2)
RT ln PO2 = G0 - 2 R T ln (PCO / PCO2)
= - 135000 + 41.57 T - 2 R T ln (PCO / PCO2)
RT ln PO2 can be plotted as a function of
temperature for fixed values of CO / CO2. When
T = 0 , RT ln PO2 = - 135000 cal / mole. The
equilibrium (PCO / PCO2) values radiate from the
point ‘C’ on the G0 axis.
Metallurgical Thermodynamics 21
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 22
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

3. H2 / H2O grid: For the reaction


2 H2 + O2 = 2 H2O
G0 = - 118000 + 26.57 T cal / mole
RT ln PO2 = G0 - 2 R T ln (PH2 / PH2O)
= -118000 + 26.57 T - 2 R T ln (PH2 /
PH2O)
RT ln PO2 can be plotted as a function of
temperature for fixed values of H2 / H2O. When T
= 0 , RT ln PO2 = - 118000 cal / mole. The
equilibrium (PH2 / PH2O) values radiate from the point
‘H’ on the GMetallurgical
0 axis.Thermodynamics
23
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 24
D E P A R T M E NT O F
Metallurgical Engineering
Use of Nomographic Scale Institute of Technology Banaras Hindu University

O 0
Equilibrium
pCO /pCO2
ΔG0 Equilibrium
pH2/pH2O

H
Equilibrium
C pO2

T
0 K 0oC Temperature →
pO2
pCO / pCO2
pH2/ pH2O
Metallurgical Thermodynamics 25
Use of Nomographic Scale
D E P A R T M E NT O F
Metallurgical Engineering
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 26
Disadvantages of D E P A R T M E NT O F
Metallurgical Engineering
Ellingham diagram Institute of Technology Banaras Hindu University

1) The diagram is applicable only for the substances present


in their standard states. But practically activity may not
be unity.
2) Compound whose formation lines are represented in the
diagram are assumed to be stoichiometric only which often
is not true.
3) The information regarding rate of the reaction can not be
obtained.
4) The diagram do not show the condition under which the
reaction tend to occur.
5) Where oxide formation lines in the diagram are close
together accurate measurement and subsequent calculation
is difficult.
6) The possibility of formation of intermetallic compound
between reactants and products is ignored

Metallurgical Thermodynamics 27
D E P A R T M E NT O F

Problems
Metallurgical Engineering
Institute of Technology Banaras Hindu University

i. At what temps will carbon reduce a) SnO2(s) b) Cr2O3


(s) and c) SiO2(s)?
ii. Steam blown through hot coke gives rise to the fuel gas
mixture called water gas (CO+H2): C + H2O = CO + H2.
calculate the temperature the coke must be maintained
for the reaction to be feasible?
iii. At what temperature the Ag2O just begin to decompose
at one atmospheric pressure?
iv. In what temperature range can hydrogen be used to
reduce SnO2 to Sn?
v. Deduce the standard free energy change for the
reduction of Al2O3 by Mg at 1000 0C?
vi. Explain the reasons for the change in slope of the
following lines:
Metallurgical Thermodynamics 28
D E P A R T M E NT O F

Problems
Metallurgical Engineering
Institute of Technology Banaras Hindu University

2Mg + O2 = 2 MgO at 1100 0C.


2Pb + O2 = 2 PbO at 1470 0C
4 Li + O2 = 2 Li2O at 1300 0C
VII. Estimate the standard free energy change for the following reaction at
1200 K.
a) reduction of copper (I) oxide with hydrogen and b) reduction copper oxide
(I) with carbon?
VIII. At what temperature is the reaction:
4/3 Cr + O2 = 2/3 Cr2O3 at equilibrium when PO2 is 10-14 atm.
VII. Calculate the equilibrium oxygen pressure between Al2O3 and Al at 1000 K.
Could a vacuum of 10-10 mm Hg prevent the oxidation of aluminum?
VIII. Suppose CaO is placed in a vacuume in which the partial pressure of oxygen
is 10-5 mm Hg at 1000 K. Will CaO be reduced?
IX. Which is the suitable material for the steam pipe Ni or Al?
X. What is the equilibrium CO / CO2 ratio at 1000K for the following reaction:
MnO + CO = Mn + CO2?
XI. At what temperature is the reaction PbO + H2 = Pb + H2O at equilibrium
when the H2 / H2O ratio is 1/104?
Metallurgical Thermodynamics 29
Ellingham Diagrams for Metallurgical Engineering
D E P A R T M E NT O F

Non-Standard State Condition Institute of Technology Banaras Hindu University

• The pattern of lines on the standard Ellingham diagram is well


established since the reactants and products are assumed to
be in their standard states i. e. at unit activities.

• What will happen if the activities are less than one i. e. the
reactants and products individually or both are under non-
standard state condition?

• The free energy change for the reaction M + O2 = MO2 is


 a MO 2 
G  G  R T ln 
0

 a M . pO2 
• If all the reactants and products are in the standard state
then RT ln terms becomes zero and G = G0

Metallurgical Thermodynamics 30
Ellingham Diagrams for Metallurgical Engineering
D E P A R T M E NT O F

Non-Standard State Condition Institute of Technology Banaras Hindu University

• If M is not in standard state, but MO2 is in standard state


then
 1 
G  G 0  R T ln  
 a M . pO2 

 1 
• The values of the product  
depends only on
 M O2 
a . p
temperature because it is nothing but equilibrium constant.
• At given temperature if the activity of M decreases the PO2
will have to increase.
• By the same logic if the reactant activity is one but that of
product decreases then PO2 value would have to decrease to
maintain the equilibrium constant same for a fixed
temperature
Metallurgical Thermodynamics 31
Ellingham Diagrams for Metallurgical Engineering
D E P A R T M E NT O F

Non-Standard State Condition Institute of Technology Banaras Hindu University

O Reactant
M(s) + O2 (g) = MO2 (s) activity
decreases
If M is not in standard state,
but MO2 is in standard state ΔG Reactant
then
activity
 1  increases
G  G  R T ln 
0

 a M . pO2 
The values of the product
depends only on temperature
because it is nothing but T/K
equilibrium constant.
p O2

At given temperature if the activity of M decreases the PO2 will have


to increase.
Metallurgical Thermodynamics 32
Ellingham Diagrams for Metallurgical Engineering
D E P A R T M E NT O F

Non-Standard State Condition Institute of Technology Banaras Hindu University

By the same logic if the O product


reactant activity is one but activity
increases
that of product decreases
then PO2 value would have
ΔG
product

to decrease to maintain
activity
decreases
the equilibrium constant
same for a fixed temperature

a MO 2
ΔG = ΔG + R T ln
0
T/K
p O2 pO2

Metallurgical Thermodynamics 33
Ellingham Diagrams for Metallurgical Engineering
D E P A R T M E NT O F

Non-Standard State Condition Institute of Technology Banaras Hindu University

 If the activity of the


reactant decreases the
standard free energy –
temperature plot
rotates anti-clockwise
and If product activity
decreases it shall
rotate in clockwise
direction from the pivot
G0 = H0 on the free
energy axis.

Metallurgical Thermodynamics 34
Specific Non-Standard D E P A R T M E NT O F
Metallurgical Engineering
State Reactions Institute of Technology Banaras Hindu University

 It can be best illustrated by


the reduction MgO by silicon.
2 MgO(s)+Si(s) = 2 Mg(g) +SiO2(s)
G01473 = + 272 kJ
 So there appears to be very
little chance of using silicon as a
reducing agent to produce
magnesium from magnesia.
 The above reaction is obtained
by the intersection of following
two lines:
2Mg (g)+O2(g) =
2MgO(s)
Si(s) + O2(g) =
SiO2 (s)

Metallurgical Thermodynamics 35
Specific Non-Standard D E P A R T M E NT O F
Metallurgical Engineering

State Reactions
Institute of Technology Banaras Hindu University

 From the van’t Hoff isotherm, the actual free energy change
of the this reaction is given by
 p 2
Mg . a SiO 2


G  G  R T ln 2
0 
 a MgO . a Si 
 

 If pMg and aSiO2 can be lowered sufficiently, G can be made


negative even though G0 is positive.
 PMg is lowered by working at a pressure of 10 – 3 atm.
 aSiO2 is lowered by adding sufficient CaO to form
orthosilicate (2 CaO. SiO2). A basic slag would give aSiO2 <
0.001.

Metallurgical Thermodynamics 36
Specific Non-Standard D E P A R T M E NT O F
Metallurgical Engineering

State Reactions
Institute of Technology Banaras Hindu University

The other typical example is reduction of silica by high


manganese ferro-manganese.
The silicon line is well below the manganese line and
therefore the reduction of solid silica by manganese under
standard condition does not arise.
However, if the silicon is dissolved in iron the activity of
silicon is reduced drastically and hence silicon line shall
rotate upwards.
Concurrently as the MnO activity is reduced because of its
combination with silica as manganese silicate the Mn line shall
rotate downwards.
The net result is that two lines intersect at reasonably low
temperature like 1000K and reduction is possible.
Mn(Fe-Mn) + SiO2(sand mould) = Si(Fe-Mn)+ MnO(slag)

Metallurgical Thermodynamics 37
Specific Non-Standard D E P A R T M E NT O F
Metallurgical Engineering

State Reactions
Institute of Technology Banaras Hindu University

Metallurgical Thermodynamics 38

Вам также может понравиться