Cement Manufacturing Process

(DLM)

Trainee: Ros Sochea

Position : Junior Engineering Trainee
Trainer: Mr. Ouk Sophat
 Content

1. Overview of General Processing Plant

2. Mining
3. Drill and Blasting
4. Loading and Hauling
5. Raw Material Preparation
6. Material Comminution
7. Raw Mill
8. Burning Process (Rotary Kiln)
9. Cement Mill, Storage, and Dispatching

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 1. Cement Manufacturing Process

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 2. Mining

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 2. Mining

Loading & Hauling

Drilling & Blasting

To Cement Factory
Crushing & Screening
Stocking

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 3. Drill and Blasting
• Bench height
• Burden
• Spacing
• Borehole diameter
• Borehole inclination
• Sub-drill
• Stemming
• Muck pile
 Powder factor (g/t) amount of
explosive need to break certain Blasting Design
amount of rock (100g/t)
 Explosive ANFO (Ammonium
nitrate mixed with fuel oil)
 Emulsion

Blasting
Electronic detonator Initial explosive
Electric cap
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 4. Loading and Hauling

Excavator (Bucket Dump truck (50t) Wheel Loader (Bucket

4.6m3) 5.1m3)

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 5. Raw Material Preparation

Limestone Clay

Chert Laterite

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 6. Material Comminution

Fig 1: Flow sheet of Cement Process

Grizzly
Feeder
#500mm
Fig 2: Hopper + Jaw Fig 3: Cone Crusher (597t/h, Fig 4: Bin Storage (~100t)
Crusher (750t/h, feed feed opening 2800mm, feed
size 1400mm, CSS side ≤500mm, CSS 55mm,
240mm, and product size and product size 80-95mm)
350mm)
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 6. Material Comminution Cont.,

Fig 5: Corrective material Fig 6: Roller crusher (200t/h,

Storage 5h/d)

Fig 9: 4 Bin storages

Premix ~ 520t
Bauxite ~ 280t
Fig 7: Pre-blending Material Fig 8:Stacker Machine from Laterite ~ 160t
Blending Material High grade limestone ~ 100t

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 7. Raw Mill

Fine Product

Raw Feed

Separator

Liftable grinding
rollers

Hot Gas

Fig10: Vertical Roller Mill (410t/h,

Particle grain size 0-70mm)

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 7. Raw Mill Cont.,
Homogenizing Silo
Cap = 12000t

Temperature

Rotary Kiln
L = 74m, Φ = 4.5m
Cap ~ 5000tpd

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 8. Burning Process (Rotary Kiln)
Limestone 81%

CaO

Clay 10%
1450 oC
Al2O3
C + A+ S+ F Clin
Chert 5% ker

SiO2

Laterite 4%

Fe2
5000t/d, ϕ 4.8x74m
O3

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 9. Cement Mill, Storage, and Dispatching

Fig 11: Cooling Tower from Unburned clinker Clinker Silo Avoid
Rotary kiln burning to 80-150 0C V = 1210m3 weathering effect
50,000t

Packing

Marketing

Fig 12: Clinker mixed with Fig 13: Cement Mill

Fig 14: Cement Silo (Storage)
Gypsum
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 Spray Tower FUEL

290C
320 C
BF

528 C

BF 673 C
Mix. Lim. Lat. Chert BIOMASS COAL MILL

90 C 789 C

871 C ESP
HOMO SILO

Mix
Lim
Lat
Che KILN
1100 230 c
RAW MILL 1450 CLINKER SILO

5000 Tpd

CEMENT SILO
Lim. GYPSUM

BAG FILTER
PACKING

100 C

CEMENT MILL

15.6 rpm 42.2

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