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Shivaprasad
ICMS/CPMU, JNCASR
In this talk:
(2x1)
(1x1)
Catalysis and Chemical Reactions : Petroleum and Chemicals
Corrosion and segregation: Oil, gas pipe lines, Buildings, vehicles, strucutres
Semiconductor Interfaces: Microelectronics and future devices
Thermionic Emission: Desplay devices, TV tubes, PDP, LCD
Paints and Coatings: Optical, wear & protection, electrical, magnetic
Brittle Fracture: Turbo machines, bridges, machines
Nanostructures: All applications, smart drugs, genetic engg.,
Crystal Growth: Semiconductors, Optical, Magnetic
Contaminants: Medicine, Food, semiconductors
Interfaces: Solar cells, night vision, tooth and bone implants
Surface Science and Nano-science
Semiconductor nanoparticles Self assembly by heteroepitaxy
Conduction Band
Band Gap
Valence Band
n=4
Surface to volume ratio
n=3 Surface to Volume Ratio
60
n=2
% of surface atoms
50
40
30
20
n=1 10
0
0 20 40 60 80 100 120
Discrete energy levels No of atoms/cluster
Quantization
Need for Ultra high vacuum
Study surfaces:
Surface sensitive probes
Techniques:
1. Auger Electron Spectroscopy
2. Low Energy Electron Diffraction
3. X-ray Photoelectron Spectroscopy
4. Energy Loss Spectroscopy
XPS, AES, UPS, EXAFS, LEED, LEEM, SHG, SIMS, PES, ELS,
HREELS, ISS, LEIS, MEIS, SEXAFS, STM, AFM, MFM…...
Aspects of Heteroepitaxial Growth
Hetero: Different
Epi: Upon
Taxy: Ordered
Thermodynamics
vs.
Step Special Diffu. Binding Inter-diffu Kinetics
Growth Modes:
Stranski-Krastanov
(layers + island)
Is/Iso = (1-x) exp(-nl/) + x exp[-(n+1)l/] 0x1
Ideally terminated Si surface Surfaces
Dangling bonds
A new approach to the formation of compatible
substrates for GaN growth
Advantages of Solid State Lighting
technology
120
100
80
Uses of LED:
1. Mobile 40%
2. Signs 23%
3. Automotive 18%
4. Others (biological) 12%
5. Illumination 5%
6. Signals 2%
InGaN based Photovoltaics:
Efficiency of > 70% - Achievable 50%
Involves deposition of multi-layers:
“This is the highest level of efficacy that has been publicly reported for a white
GaN buffer layers
LED and raises the bar for the LED industry,” said Scott Schwab, Cree general
manager, LED chips. “This result once again demonstrates Cree’s leadership in
LED technology and provides a glimpse into the future as to why we believe
LED-based lighting products could not only save energy, but also change the
way people use light.”
Multiple Vane Sliding Vane Axial Flow Gas Jet Diffusion Self Purifying Evaporation
Rotary Pump Rotary Pump Pump Pump Ejector Pump Diffusion Pump Ion Pump
Turbomolecular
Condenser
Pump
Rotary Vane, Oil-Sealed Mechanical Pump
Vapour
Pressure
Oil Diffusion Pump
LN2 reservoir with baffles
Approximate Vapor
Gas Pressure (mbar)
1 2 3 4
Pumping Speed (Air)
Critical Point
STATOR BLADES
HIGH PUMPING SPEED
HIGH COMPRESSION
BEARING
EXHAUST
BEARING
Penning
Ion Gauge
Bayer-Alpert Gauge (Nude)
Spinning Rotor Gauge
Gauges
Gauge Operating Ranges
Ultra High
High Vacuum Rough Vacuum
Vacuum
Bourdon Gauge
Capacitance Manometer
Thermocouple Gauge
Pirani Gauge
Hot Fil. Ion Gauge
Cold Cathode Gauge
Residual Gas Analyzer
McLeod Gauge
Spinning Rotor Gauge
Permeation
Diffusion
Real
Leaks
Outgassing Virtual
Backstreaming
Residual Gas Analyzer
QUADRUPOLE
HEAD
CONTROL UNIT
How the RGA works
RGA SPECTRUM
RELATIVE INTENSITY NORMAL (UNBAKED)
H2 O SYSTEM
(A)
H2 N2,, CO
CO2
N2
SYSTEM WITH
AIR LEAK
H2 O
(B)
O2
H2 CO2
Degassing properties
Machinability
Bakability
Permeability
Transfer mechanisms (Bellows)
THANK YOU
Effective Pumping Speed
•If we attach a 500 L/s pump to a chamber with a 500 L/s conductance port, what is the effective pumping speed (EPS) from the chamber. Before calculating, let us set some
limits intuitively: A 500L/s pump is connected to the chamber by some magical 'infinite' conductance port, would the pump's pumping speed be affected?
Answer - No. EPS is 500 L/s
•Two 500L/s pumps are connected to the same chamber by separate, 'infinite' conductance ports, what is the EPS?
Answer - EPS is 1000 L/sec.
•A 500L/s pump is connected to the chamber by a 500L/sec port, would the EPS be higher or lower than 500L/sec?
Answer - Lower.
•This indicates that adding pumping speed and conductance in series lowers the overall pumping speed, while adding them in parallel increases the pumping speed. This
sounds identical to the series/parallel connections of electrical capacitances. Indeed, pumping speeds (PS) and conductances (C) are added to give effective pumping speed
(EPS) using exactly the same mathematic form as capacitances. To calculate series connection of chamber and pump noted above:
•1/EPS = 1/PS + 1/C
•Substituting the numbers from our initial example, we find 1/EPS = 1/500 + 1/500
1/EPS = 2/500
1/EPS = 1/250
•EPS = 250 liter per sec That is, when the pumping speed and conductance are of equal value, the effective pumping speed is half the quoted pumping speed. Newcomers to
vacuum technology, and even some old-timers, are surprised by this number.
Adding other components only worsens the problem. For example, what if we put an LN2 trap with 500L/sec conductance between the port and pump?
•1/EPS = 1/500 + 1/500 + 1/500
1/EPS = 3/500
1/EPS = 1/167
•EPS = 167 liter per sec
•Clearly, using the quoted PS as the effective PS will cause serious errors in estimating base pressure and pump down time.
Now, we will take the ridiculous situation and connect a 2000L/sec pump to a chamber by a tube with 10L/sec conductance and calculate the EPS. 1/EPS = 1/2000 + 1/10
1/EPS = 201/2000
1/EPS = 1/9.95
•EPS = <10 liter per sec
Conclusions
One critical fact should be extracted from this segment. The effective pumping speed never exceeds the value of the minimum conductance (or pumping speed) of the
individual parts that are stacked together. Expressed differently, if one component in the stack has a 10L/sec conductance, the effective pumping speed cannot exceed 10L/sec
even if a 2,000,000L/sec pump is attached to it! (Remember - vacuum doesn't suck!
Assignment 1:
Plot the relationship between gas pressure (x-axis), time for surface
contamination and mean free path lengths for He, H2, N2 and Ar,
assuming ideal gas and sticking coefficient of 1.