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目录
The processing of the truncatioin of chassis beam
Installing of oil-way
Debugging
一、 The processing of truncation of chassis beam :
1. The length of the vehicle chassis beam should be consistent with the length of the vice-bea
m on the upper parts.now the following pictures will show you how to do actual operation ba
sed on the length of the chassis beam that our factory used,pictures as following:
1.Emphasis the size which m
arked:☆:and check if there's
any damage on appearance
2.Demolition of diesel fuel ta
nk,battert(frame),air conditio
ning heat sink, tail lights,and
any other accessories.blockin
g the oil-out and oil-inand rel
ated access.safekeeping the
m and assembly the correspo
ndig parts
3.please grind the fracture su
rface and make it smooth,do
black paint processing after r
ear overhang cut out
Figure 1
2.After checking the size,operation the beam,specific steps are following:
① Punching the girder follow the size and location shown in Figure-1. Spray the black
paint to the machining surface,rust protection
② Follow the location shown in Figure 2-1, do grider beam angle plate removal work.
Explain:Not damage t
he car girder when c
ut out the angle plate
.Grind section and m
ake it smooth,and sp
ray the black paint on
the section.
Figure 2-1
③Follow the location shown in Figure 2-2 , cut out the tail of the beam.
Explain:please operat
e follow the size show
n on Figure 2-2,the siz
e unit is ( millimeter),g
rind the section and
make it smooth and s
pray the black paint,ru
st protection. !
Figure 2-2
3.After cutting and spraying paint of the grider,it need to use the clapboard
(see Figure 2-4) connect,(same way as Figure 2-3),ensure the strength of th
e grider tail.
Explain:Take out the clapboard
of the wooden box,(see Figure 2-4),
according to the size and shape of t
he end of grider cutted,coping the
clapboard,ensure the clapboard ca
n go into the grider smoothly.Pleas
e confirm the hole location on the
grider will be drill according to the
hole on the clapboard.then fasten i
t use the accordingly bolts.
Figure 2-3
Figure 2-4
二、 The separation of the garbage bin and the vice-beam :
1 、 The preparation before separating.
Turn on the main power swith(vertical position means on,see Figure 1),start the a
uxiliary engine(if can't work,cotinuously squeeze the manual oil pump several tim
es, see Figure 2,according to the instruction of the small control panel(see Figure 3
),open the back door and take off all accesories, then close the back door,turn o
ff the auxiliary engine and main power switch.
Oil-water
separator
manual o
Figure Figure2 il pump
1
Installation position for small control panel as below:
Attention:In the process o
f operation of garbage bin
lift ,drop ,back door open
and closed, please accord
ing to the operational pro
cess,otherwiseFigure
may 3cause
the back door can't lock.
Operational Process
Back doorclosed
2.Process of the separation:
① Take off the two hinge pins which have connected the garbage bin and the rear
end vice-beam(see Figure 4)
② Take off the two hydraulic hoses at the back door(both ends of the hose wrappe
with a clean plastic sheeting,maintain the cleanliness of hydraulic hoses to redu
ce pollution ( see Figure 5 )
③ Unplug the two warning light jack sockets on the top of the garbage bin,make t
he garbage bin and vice-beam completely separate.
④ Using lifting hook hooks up the four hoisting rings which located on the top of t
he garbage bin, and move it to an open place,placed it on an stable an pre-erect
ed wooden stand(make sure the garbage bin will not crash on the fan blower, a
nd keep the whole process stable),the lifting height of the wood board should n
ot touch the external skin of the garbage bin.
Please safe keep th
e bolts and gasket,t
hey will be used wh
en install the garba
g bin
Figure4
Such as red circle position to show
here to separate the hydraulic tube
and iron pipe ,then block the oil-ou
tlet,especially pay attention to the i
ron pipe,should be sealed bandage
,to prevent the hydraulic oil flow fr
om the tube,cause pollution.
Figure5
Figure 6
三、 Vice-beam removing and installing :
1.vice-beam removing
①Take off the electric control box,control panel and sweeping arm from the flame.
②Remove the U-bolt(total 8 places),Attention, before removing, please make a notice
mark (for the sweeper plate motor arm) on the vice-beam , for easily find the location f
or installing on the vehicle chassis.
U-bolts
sweeper plat
e motor arm
2 、 Installing of the vice-beam
Use the lifting hook to lift up the vice-beam,place the two shock absorber rubber
on the crossbeam of the chassis.
SIDE B
SIDE A
Figure7 Figure 8
Attention:during the process of lifting, it's prohibited to bump the electric wire in
the electric control box and joint hydraulic hose,cause it will influence the debugg
ing and operating later
After side A and B stick closed,drill hole on side A according to the holes on the girde
r.then use the bolts fasten the girder and vice-beam.
Take of the U-bolt(8 sets/sweeper) from the big wooden box,according to the seq
uence of short and long from front to rear fastening the chassis crossbeam and vice
-beam.
L=360mm,left
L=320mm,left and right sy
and right sym mmetrical
metrical
Explain: the size 2045mm is reference,Under the premise that ensure the whee
lbase 3360 mm , the sweeper brush should not scratches with the rear wheel
after the rear sweeper plate raise.
2.Installing of sweeping dish
Open the small wooden box,take out four sets of sweeping sish and the spline shaft
on the hydraulic motor, at last screwing up the bottom bolt. right-h
anded
right-ha rotatio
nded ro n
tation
left-ha
left-ha
nded r
nded r
otation
otation
don't w
rong 17
五、 Installing of the suction cup :
1.The installation of hitch frame
Take of the hinge pin which under the container's hydraulic cylinder,connect the
container's hydraulic cylinder with the hitch frame of the suction cup(Figure 9)
suction dia
phragm
hinge
pin
suction b
ody
Figure 11
Push the suction cup to the rear of the chassis(between the tyres),use the hinge pin to
connect the suction hitch frame and suction diaphragm(Figure 12)
suction h
itch fram
e
suction dia
hinge p phragm
in
Figure 12
Put the two steel wire ropes across U card slot and fasten then have finished the trac
tive connection ( Figure 13 ) .
U card
Figure 13
At last, use the pipe hoop to fixture the bellows and nozzle ( Figure 14
).
Figure 14
Attention:the red circle is the connection of pipe hoop and nozzle,because o
f the angle of shoot, there's no picture for connection of pipe hoop and sucti
on bucket. but the two is same.
六、 Installing of middle clapboard :
Take out the middle clapboard,aligning and welding the quadrate steel tubes together, on
e is from the both sides of the middle clapboad,another one is from the vice-beam,make
the steel wire rope which is located below the hydraulic cylinder and above the retaining
plate pass through the lifting rings and then connect the near U card. the complete appea
rance looks like ( Figure 15,16,17,18 ) .
Figure 15 Figure16
Explain:The red circle is middle clapboard joint and steel wire
rope joint.
Figure 17 Figure 18
Above is the connection way of the middle clapboard. The red circle of the terrace
hole (Figure 17),is used for adjust the height of middle clapboard from ground. The
front connection way of the middle clapboard is shown in( Figure 17),and rear conn
ection way of the middle clapboard is shown in (Figure 18).
七、 Installing the electrical parts :
Fasten the electrical control box ( Figure 19 ) to the back of the passenger seat
,then install the alarm lamp and operation panel to the suitable place in order to
make operation and guidance easy.
Attention:when doing t
he connecting wires,pl
ease make sign one by
one,.it's batter to take a
part one wire and conn
ect one wires, in order t
o avoid the equipment
can't operate well,or bu
rn the electrical compo
nents. the controller for
garbage bin dumping is
located at the out side
of the cub,close to the
driver's seat,in order to
make driver easily oper
Figure 19 ate
Controller box and alarm light installation position as below:
control b according
ox suppo to the cha
rt
ssis !!
Attached the electrical schematic diagram :
Chart 1
Chart 2
Control box installation line picture : (Enlarge to see english)
The vehicle wiring diagram : (Enlarge to see english)
八、 Installing of the waterway :
1.fasten the sprinkler pipe under the front of the chassis ( Figure 20),then make the
water pipe ( blue colour)move round chassis crossbeam,connecting the sprinkler pipe
and fastening them on the chassis,in order to avoid falling off.
sprinkle
connect
pipe
water pi
pe
Figure 20
2.fasten the water pump on the middle of the chassis crossbeam,and follow ( Figur
e 21 ) connect the line :
to right water pu
sweepe mp outlet
r dish pipe
to left s
weeper front spray water
dish pipe and garbage The pum
bin spray water p p inlet pi
ipe pe
Figure 21
3.install the water Three-way valve control switch,we suggest install the driver side ,easy for
operation.(see Figure 22)
Figure 22
九、 Installing of oil-way:
connecting the two oil tubes which located on the top of the oil-water separator to th
e chassis engine and oil return pipe.
oil-wa
ter se
parato
Figure23 r
十、 Installing of garbage bin :
Lift the garbage bin and move it to the top of the vice-beam,then slowly move downward,
then almost touch each other,use hinge pin(see Figure 24) to fasten the rear parts of the gar
bage bin to the vice-beam,then make the garbage bin fall on the vice beam.
Take of the steel wire rope which are lifting the rear parts of the garbage bin,then lift
the front part until the garbage bin and the vice-beam have 400,then fasten the garbag
e binhydraulic cylinder with the hydraulic cylinder lugs which areon the garbage bin (s
ee Figure 24), attention, when do these,must be carefulmexcept the installer, forbid th
e others stand under the garbage bin, then connect the dedustiong water pipes in the
garbage bin.
connec Warning:for securi
t wate
r pipe ty,must install hing
s e pin first, then ins
tall the water pipe
.
hinge
pin
Figure 24
Please examine the storage content of auxiliary engine oil,cooling liquid, hydraulic oil b
efore dropping down the garbage bin.Acoording to the user manual instructions to fill ap
propriately.Turn on hydraulic oil tank valve.when the hinge pin and dedustiong water pip
es has finish installing, downward the garbage in(NO PERSON is allowed to stand under
the garbage bin at this moment),when the garbage bin has falled horizontal, then conne
ct to hydraulic pipe whichcontrol the back door, and then install the caution light.
The installing of the air inlet by the auxiliary engine,please check picture below. :
Figure 25 Figure 26
When disassembling the hydraulic oil cylin Caption:the indicative knob can adj
der bolt must ensure that the door closed, ust the lifting speed of the garbage
bin, face to the knob, clockwise rot
For an ation will decline the speed, other
y contingency ! wise, the speed will be increased.
Homologous
indicator lig
ht
Homologou
s indicator l Four sweeper
ight dish Medium s Four sweeper di
四扫盘高速调节
peed adjusting 旋钮
sh high speed a
knob djusting knob