differentiation be quantified? ‘Companies must be flexible to respond rapidly to competitive and market changes.’ - Michael Porter (1996) Delayed Differentiation Contemporary businesses face uncertainty due to a variety of factors – • Increasing Globalization • Proliferation in product varieties • Disruptive changes in technology • Uncertain demands from customers Delayed Differentiation • One of the approach to incorporate operational flexibility in a firm’s supply chain to better match supply and demand. • Using delayed differentiation, a firm delays or postpones the final customization of a related bundle of products (and/or shipment of product to different geographical markets) to the extent possible, pending more accurate product and market-specific demand information Advantages 1. Make to Order- Can be quantified through the accurate forecast i.e. reduced demand uncertainties & reduced lead times.
With demand known, localization can be
implemented (product variability can be ensured) and lead times can be reduced as the final product is assembled post receipt of the customer orders. This ensures customer satisfaction and hence improving opportunities for venturing into new market segments. Advantages • Lower Operation (manufacturing) costs- Can be quantified with Safety Stock of Finished Goods (Reduced Carrying Cost). The raw materials are processed into semi-finished goods (based on the demand levels from accurate forecasts) and on receipt of the customer orders, semi-finished goods are processed into final products and then shipped for delivery to the customer. Hence reduced inventory and inventory carrying costs.
• Quantification metrics- Demand levels, Lead time,
Safety Stock Levels, Inventory Carrying Cost Advantages • Forecasting Errors can be minimized with the help of delayed differentiation. At some locations, availability was an issue, where as at other places inventories kept piling up. • Hence, they target inventory was defined to be – Target Inventory Level = Forecasted Sales + Safety Stock • Hence safety stock levels should be adequate at the three distribution centers. • However, Inventory Carrying Cost was vital in calculating the safety stock • Estimates ranged from 12% to 60% • Hence Delayed Differentiation helped in reducing the carrying costs too