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Batching, Mixing,
Transporting, and
Handling Concrete
Plain and Reinforced Concrete 4/20/2019
Batching
Weigh Batching
Materials quantities
by weight
Simple and
accurate
Batching, Mixing,
Transporting, and
Handling Concrete
Plain and Reinforced Concrete 4/20/2019
FEEDING SEQUENCE
25% water
50% course aggregate
50% fine aggregate
100% cement
50% course aggregate
50% fine aggregate
75% water
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Hand Mixing
Inferior mixing
Low quality
concrete
Machine Mixing
Good mixing
Large works
concrete mixers
Tilting mixers
Non-tilting mixers
Reversing drum
mixers
Pan type or stirring
mixers
Batching, Mixing, Small pan mixer Transit mixer
Transporting, and
Handling Concrete Plain and Reinforced Concrete 4/20/2019
Mixers Types
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Maintenance of Mixers
Well maintained mechanically
Place on firm and leveled platform
Drum and blades must be cleaned
Drum should be kept in tilting
position to avoid rain water
collection
The skip must rest on proper
cushion such as sand bags
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Stationary Mixing
Stationary Mixers
Onsite or Central Mix R/M plant
Used for complete or shrink
mixing
Mixer Types ― up to 9m3
Tilting or non-tilting drum
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Mixing Time
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Mixing time- affect on Strength
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Ready Mix Concrete
Ready mixed concrete is proportioned and mixed off the
project site and is delivered to the construction area in a
freshly mixed and unhardened state
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Ready Mixed Concrete
Central-mixed concrete
mixed completely in a
stationary mixer
delivered in
a truck agitator
a truck mixer operating
at agitating speed
a nonagitating truck
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Ready Mixed Concrete
Shrink-mixed concrete
mixed partially in a
stationary mixer and
completed in a truck mixer
Truck-mixed concrete
mixed completely in a
truck mixer
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Truck Mixed Concrete
Specify:
Coarse aggregate size
Slump
Air content
Purchaser specifies:
Compressive strength
Water content
Purchaser specifies:
Compressive strength
Cement content
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Mobile Batcher Mixer
Used for: Intermittent
production of concrete at
jobsite, or small quantities.
Advantages: Combined
materials transporter and
batching and mixing system.
One-man operation.
Advantages: Cost of
nonagitating equipment is
lower than that of truck
agitators or mixers.
Chutes
Dumper
Bucket and
Ropeway
Belt conveyor
Advantages: Versatile—ideal
inside and on jobsites with
changing placing conditions.
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Transporting and Handling
Batching, Mixing,
Transporting, and
Handling Concrete Rear
Front
Discharge
Discharge
Plain and Reinforced Concrete
4/20/2019
Transporting and Handling
Cranes and Buckets
Used for: Work above ground
level.
Advantages: Can handle
concrete, reinforcing steel,
formwork, and sundry items.
Watch for: Has only one hook.
Careful scheduling between
trades and operations is
needed to keep crane busy
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Transporting and Handling
Batching, Mixing,
Transporting, and
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Transporting and Handling
Pumps
Used for: Conveying concrete from
central discharge point to formwork.
Batching, Mixing,
Transporting, and
Handling Concrete
Plain and Reinforced Concrete 4/20/2019
Transporting and Handling
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Pumpable Concrete : A concrete which can
be pushed through a pipeline is called a
pumpable concrete. It is made in such a
manner that its friction at the inner wall of the
pipeline does not become very high and that
it does not wedge while flowing through the
pipeline. A clear understanding of what
happens to concrete when it is pumped
through pipeline is fundamental to any study
of concrete pumping. Pumpable concrete
emerging from a pipeline flows in the form of
a plug which is separated from the pipe wall
by a thin lubricating layer consisting of
cement paste. The water in the paste is
hydraulically linked with the interparticle
water layer in the plug.
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
For continuous plug movement, the pressure
generated by the flow resistance must not be
greater than the pump pressure rating. However,
if the concrete is too saturated at higher w/c
ratio, the concrete at certain pump pressures
may be such that water is forced out of the mix,
creating an increase in flow resistance and a
possible blockage. Fig. illustrates such a
condition. In other words, a very stiff concrete
is not pumpable and also a concrete with high
w/c ratio is also not pumpable. It is interesting
to note that if a concrete is pumpable, it is
implied that it is a good concrete.
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Design Considerations for Pumpable
Concrete : The mix is proportioned in such a
way that it is able to bind all the constituent
materials together under pressure from the
pump and thereby avoiding segregation and
bleeding. The mix must also facilitate the
radial movement of sufficient grout to
maintain the lubricating film initially placed
on the pipeline wall. The mix should also be
able to deform while flowing through bends.
To achieve this, the proportion of fines i.e.,
cement and fine particles below 0.25 mm
size (particles below 300 microns Appx.) is
of prime importance. The quantities of fine
particles between 350 to 400 kg/m3 are
Batching, Mixing,
considered necessary for pumpable concrete.
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
The above quantities are not only found
necessary for maintaining the lubricating
film, but it is important for quality and
workability and to cover individual grains.
There are two main reasons why
blockages occur and that the plug of
concrete will not move: " Water is being
forced out of the mix creating bleeding
and blockage by jamming, or " There is
too much frictional resistance due to the
nature of the ingredients of the mix
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
While it is important to maintain good
grading and low void content, it is not
always possible to design pumpable mix
around ideal aggregate. Naturally
occurring aggregate as well as crushed
aggregates are suitable for pumpable mix,
but it is essential to be aware of grading,
void content and uniformity. The slump of
pumpable concrete is kept at 75 mm to
collapse range and the diameter of the
pipeline is at least 3 – 4 times the
maximum size of aggregate. Mix Design
process of pumpable concrete will be
further dealt in Chapter 11under “Concrete
Batching, Mixing, Mix Design.”
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Choosing the Correct Pump For choosing the
correct pump one must know the following
factors " Length of horizontal pipe " Length of
vertical pipe " Number of bends " Diameter of
pipeline " Length of flexible hose " Changes in
line diameter " Slump of Concrete. Fig. Shows
the line pressure and pumping rate as functions
of line diameter, pumping distance and slump.
Making use of this nomograph one can find the
rated capacity of the pump. This rated capacity
should be modified to actual capacity required
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Pressure in the pipe can be estimated
using the following guidelines. " Start up
pressure required by pump = 20 bars "
Every 20 m horizontal pipeline = 1.0 bar
" Every 4 m Vertical pipeline = 1.0 bar "
Every 90° bend = 1.0 bar " Every 45°
bend = 0.5 bar " Every pipe coupling =
0.1 bar " Every 5 m end hose = 2.0 bar "
Safety factor = 10% extra
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Pump Capacity Planning
Batching, Mixing,
Transporting, and
Handling Concrete Plain and Reinforced Concrete 4/20/2019
Transporting and Handling
Screw Spreaders
Used for: Spreading concrete
over large flat areas.
Advantages: Concrete can be
quickly spread over a wide
area to a uniform depth.
Watch for: They are normally
used as part of a paving train.
They should be used for
Batching, Mixing, spreading before vibration is
Transporting, and applied.
4/20/2019
Handling Concrete
Plain and Reinforced Concrete
Transporting and Handling
Batching, Mixing,
Transporting, and Work Above Ground4/20/2019 Level
Handling Concrete
Plain and Reinforced Concrete
PLACING
Drop Height < 1.5m
Throw Concrete on already placed fresh
Concrete
Start at the far end and work to the near
end.
On a slope use stiffer concrete and work
up the slope
In vertical members, use differential
slump
Batching, Mixing, Use Tremie method for underwater
Transporting, and concreting
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Types
compaction
Hand
Mechanical
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
Mechanical-Sequence
Spread the concrete using
square ended spades or shovels;
never use vibrating poker to
spread the concrete
Use vibratory pokers for
compaction / consolidation
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
COMPACTION
Vertical- not more than 10o Angle
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
COMPACTION
External Vibrators
For very complex formwork
and reinforcement
For Precast plants
Compaction of Thin Layers
only
Watch for over vibration
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete
COMPACTION
Rules
•How do you know that compaction is
complete??
“No more Air bubbles rising (<1% voids)”
“No Honeycombing and No mortar collection”
•Vertical - not more than 10o Angle
•Compaction around rebars is very important,
any air or water left there will induce early
corrosion
•Don’t touch rebars and formwork
Gradual Withdrawal to close the holes
Batching, Mixing,
Transporting, and
Handling Concrete
4/20/2019 Plain and Reinforced Concrete