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Warehouse Project

Business Process & Regular Operation Flow

NIPPON EXPRESS VIETNAM CO., LTD.


AMATA LOGISTICS CENTER

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INDEX

1. Definition of Flow Chart


2. Warehouse Inbound Operation Procedure
3. Warehouse Outbound Operation Procedure

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❶ Definition of Flow Chart

• Legends of Flow Chart


Based on the business requirements definition, the following legends have been used in the
creation of operation flows in business process.

Handling (manual) Documents

Handling (System) Database

Judgment Handwork

• Structure of Flow Chart

- Business details, the business process takes places among related parties, are stated via
①sentence ②operation flow.
- Operation flow regards regular operation as basics; In case of irregularity (damaged cargo,
discrepancies, etc. )arises, another flow will be developed.
- Refer to next page for all business process & operation flows in this definitions of business
requirements.

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❷ Warehouse Inbound Operation Procedure

TERUMO BCT NIPPON CS STAFF NIPPON WH OPERATOR


2.1
❶ ❷
Pre-arrival ① EMAIL
Pre-arrival
Document document Data Processing
Sending PDF file receiving Cargo
Excel file Arrival &
2.2 ❸ Unloading Document
Truck Pre-Arrival ❻ Arrival
arrangement Entry
(upload) Pallet Label
Finish Good = Hold Stock (for pickup cargo)

Raw material = Available Stock


❼ Checking
NG
❹ Print (Q’ty, outer
Document packing)
REWARDS Arrival
Document automatically
Arrival OK

❺ Print
Receive Pallet label
Irregular Pallet label sticking
report to Pallet Label
check Pallet Label

Send Irregular Report Send Irregular Report
to Terumo BCT to CS Staff
Arrival Entry
Handling Instruction
Notification


Data check Put away to
NG
By Rewards Location
System
Goods Receipt ⓬ ⓫
⓰ ⓯ OK ⓮
Notes Return
Location
Documents
Receive GRN (Goods Send GRN (Goods Send arrival Entry
To CS
Receipt Notes) Receipt Notes) confirmation Document
Arrival

Instruct WH to ① EMAIL Unhold cargo &


change stock status relocate to normal REWARDS
for FG ① location ②

① EMAIL Issue
Receive Stock Report Send Stock Report
Stock Report
Stock report ⑤ ③

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❷ Warehouse Inbound Operation Procedure

Step (1) & (2): Receive pre-arrival document


Pre-arrival data (Invoice, Packing List & B/L) need to be sent to warehouse by email (Scanned
copy & Excel file) at least 01 day before cargo arrival

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❷ Warehouse Inbound Operation Procedure

Step (3) Pre-Arrival Entry (upload):

A. Copy data into the Arrival template.

B. Upload Arrival data to Rewards system.

C. Record the arrival # from Rewards system.

D. If there is new product code found in arrival data, CS staff needs to inform and confirm it with Terumo Viet Nam.
Master data of new items need to be added in to system by Master Data format.

Finish Good = Hold Stock

Raw material = Available Stock

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❷ Warehouse Inbound Operation Procedure

Step (4) & (5): Print document arrival & Pallet Label

On the day as cargo arriving, Office staff print out “Documents Arrival” from REWARDS SYSTEM by below procedure
A. Click the icon on right hand side on desktop to open system REWARDS screen.

B. Input USER-ID & PASSWORD as shown

USER-ID: NEVAMAWH
PASSWORD: AMAWH

For Test environment


USER-ID: NEVTSTWH
PASSWORD: TSTWH

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❷ Warehouse Inbound Operation Procedure

C. Select ‘110’ to print Document Arrival.

D. Input the following data:

*Warehouse Code:AMA
*Operator Code:(for each operator)
*Password:(Operator Password):
*Customer Code:TBCT

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❷ Warehouse Inbound Operation Procedure

E. Input ‘P’ at “P/A”.

F. Enter Correspondence data on “ARRIVAL DATE” or


“INVOICE NO.” and enter

G. Check correspondence data, and


Select ‘10’ to print Document Arrival.

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❷ Warehouse Inbound Operation Procedure

H. Select menu 103 to print label

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❷ Warehouse Inbound Operation Procedure

I. Sample document arrival and label printed from Rewards system:

Rewards Arrival
No.
Estimated Arrival Date

Invoice No.

Product Code No. of PCS

No. Of PKG

Pallet No. and Barcode


of pallet No.

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❷ Warehouse Inbound Operation Procedure

Step (6): Cargo Arrival and Unloading


A. CS staff have to check container no. and seal no. before unloading.
B. If OK, start container or trucking unloading cargo.
D. Operator must check Cargo’s outer condition (quantity, outer damage) against Packing List.

Wrong part/model (sai maõ haøng ) Tape torn/tape losse ( baêng keo laï) Dented ( moùp )

Wet (öôùt ) Hole ( Coù loå thuûng ) Excess ( Dö soá löôïng )

Crushed ( beïp ) Missing/shortage ( Maát/thieáu haøng ) Deformed ( bieán daïng )

Broken ( beå ) Torn/open (Kieän bò môû/roïc ) Leakage (roø ræ)

E. Operator must take below sample picture (before opening container, seal condition, cargo’s outer conditions, container floor/door/proof)
F. After finished, operator must report to CS staff.

In case Operator found discrepancy or problem, Must report to CS staff immediately!

Step (7), (8): Checking, Sorting and Labelling:


B
A
A. Check quantity and outer packing as detail packing list. D
B. Sorting as product code.
C. Labelling Lallet Label.
D. Labelling Sub Label
C
❷ Warehouse Inbound Operation Procedure

Step (9): Use RF terminal to do Arrival Entry

A. USER-ID & PASSWORD as shown

USER-ID: NEVAMART
PASSWORD: AMART

B. Enter “01” ARRIVAL and press Enter

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❷ Warehouse Inbound Operation Procedure

C. Scan Arrival No, Product Code,


Qty of PKG, Qty of PCS.

D. Scan or Input Lot No by RF.

E. Finally press F5.

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❷ Warehouse Inbound Operation Procedure

Step (10), (11), (12) & (13) Location Entry & Data Checking:

A. Login to RF terminal to do Location Entry.


B. Scan location and pallet # to finish location entry.

C. Select menu 111 in main screen and check status this arrival:

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❷ Warehouse Inbound Operation Procedure

Step (14), (15) & (16): Print GRN and send to TBCT

A. Select menu 111.


B. Select “A” – Arrival on field P/A.
C. Select “P” onto which arrival need to printed GRN.

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❷ Warehouse Inbound Operation Procedure

No. of PCS
Product Code

No. Of PKG

Sign on GRN

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❸ Warehouse Outbound Operation Procedure

TERUMO BCT NIPPON CS STAFF NIPPON WH OPERATOR


ACECOOK NIPPON CS STAFF
❶ LOGISTICS ❷ ❸
Send ① EMAIL
Receive
Delivery Delivery Data Processing ❼
Instruction Instruction Receiving
PDF file Picking List Picking
Excel file ❹ List
Shipping
REWARDS order entry ❽ Picking &
scanning by
❺ R/F Terminal

Print Order Issue
check list Picking List &
Order transfer to OP Break down
automatically ❾
check list Picking pallet (if any –
List for air carrgo)
5.1
Truck arrangement
(If raw material) Move cargo
❿ to Staging
Area


Physical NG
check (Q’ty.
Lot #,..)

OK

Paste Shipping mark


⓯ (if any), Wrap
⓬ strecth film (if any),
Receive signed
documents (POD) packing (if any),…
from WH
POD
⓰ Loading
⓭ & Delivery
Send
shipping REWARDS ⓮
confirmation Return signed
documents (POD)
⓳ ⓲ ⓱ to CS
POD
Receive Stock ① EMAIL Issue
Send Stock Report
Report Stock Report
CSV file CSV file CSV file

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❸ Warehouse Outbound Operation Procedure

Step (1) & (2): Receive Delivery Order

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❸ Warehouse Outbound Operation Procedure

Step (3), (4): Order Data Processing & Uploading

A.Prepare data as order template:

B. Upload data to Rewards system:

C. Confirm Order data with Terumo BCT VN (Product code, quantity, M3, consignee, planned shipping date, weighing, detail
of packing goods)

Terumo BCT VN prepares Delivery Documents


After receiving order data confirmation from NEV, Terumo prepare delivery documents according to type of delivery as below:
+ Sales: scanned copy of Red Invoice (If any)
+ Click Charge (If any): scanned copy of Ex-warehousing-cum-internal Transportation Slip
+ Internal Transferring (If any): scanned copy of Ex-warehousing-cum-internal Transportation Slip.
+ Inv & Packing list (If any)
These delivery documents need to send to NEV before dispatch.

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❸ Warehouse Outbound Operation Procedure

Step (5) & (6): Printing Order Checklist & Picking List
A. Press menu 100.
B. Then, press menu 300.
C. Menu menu 362 to convert order data.

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❸ Warehouse Outbound Operation Procedure

D.Select “X” onto which order need to be converted. Then, select Enter.
E. Finally select F6 to convert data and order check list was automatically printed.

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❸ Warehouse Outbound Operation Procedure

F.Select menu 133 to print Picking List


G. Fill order # which was shown on the order check list and select “S”, then select F7 to print picking list.

Order Check List


Picking List

Lot #

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❸ Warehouse Outbound Operation Procedure

Step (7), (8), (9), (10): Picking, Checking ( product code, Q’ty, Lot #) and Sending detail of
packing goods data to Terumo BCT

A. USER-ID & PASSWORD as shown

USER-ID: NEVAMART
PASSWORD: AMART

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❸ Warehouse Outbound Operation Procedure

B. Select order #
C. Scan location, pallet #, product code and qty.

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❸ Warehouse Outbound Operation Procedure

D. Then scan Lot No if any


E. After that, select F5 to finish and sign on picking list.

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❸ Warehouse Outbound Operation Procedure

F. After finish picking, the Operator move this cargo to staging area.

Step (11): Physical check


A. the CS staff is going to check product code,
qty, Lot N0 and sign before vanning to deliver.

B. CS staff sends outgoing Weighing data to


Terumo ( If any)

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Step (12), (13), (14): Paste Shipping mark (if any), Wrap strecth film (if any),
packing (if any),…, Loading and Handing Over to Driver/Carrier

A. Operator needs to pack cargo properly under instruction of Terumo BCT if any
B Paste Shipping mark to cargo
C Loading cargo into the truck.
D. Pass document to driver for delivery and have him/her singed on POD (Delivery Order & Warehouse Delivery Note)

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❸ Warehouse Outbound Operation Procedure

Step (15), (16), (17) & (18): Shipping Confirmation and Sending POD to Terumo

A. Select menu 152 to Shipping Confirmation


B. Fill outgoing date.
C. Select “X” and press F6 to finish.

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❸ Warehouse Outbound Operation Procedure

D. For RAW: Terumo receive POD from driver when finish the process of delivery and send to NEV.

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THANK YOU !

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