RECOMMENDATION PENDING TILL FEB’19

Reco.
SAP Reco No. Department Brief Desc. of Incident Long Text Action By Target Dt.
Status
Existing drive pulley to be replaced with Turbo design
CONV CL27 DRIVE PULLEY pulley (>150 mm shaft diameter) with minimum shell brikesh.singh@tata
500016713347 Coke Plant 15-02-19 DELAY
SHELL BREAKAGE thickness of 22 mm. (Ref, erence dwg. MEG Design- steel.com
PB66144)
To track the life and to understand relation between
FIRE CRACKS IN SEGMENT roll life and crack propagation. One roll per segment nirmal.kumar@tata
500017195872 LD#3 30-03-19 DELAY
ROLLS OF TSCR after every campaign life, to be provided to SSTG for steel.com
destructive testing.
FIRE CRACKS IN SEGMENT One set of roll to be hardfaced and trial to be taken nirmal.kumar@tata
500017195873 LD#3 30-03-19 DELAY
ROLLS OF TSCR to study the LCC impact steel.com
New wear liner shall be manufactured as per ASTM
A532 Class II Type D material. Liner material should
FAILURE OF BALL MILL#1 abhinav.kumar1@ta
500019650798 Pellet Plant have homogenous hardness throu, ghout the 28-02-19 DELAY
DIAPHRAM LINERS tasteel.com
material thickness. This has to be communicated
with liner OEM and trial can be taken
All non-standard cotter keys shall be immediately
FAILURE OF SEGMENT 8, sajal.mapui@tatast
500018623699 LD - 2 discarded and replaced with OEM recommended 31-10-18 DELAY
C3 AT LD2 eel.com
cotter keys.
Installation of Individual flow meter in both lines of
F25 SEGMENT ROLL sajal.mapui@tatast
500018628775 LD - 2 each segment to be configured to HMI. The same to 31-03-19 DELAY
BEARINGS FAILURE eel.com
be syndicated with IEM team, for compatibility.
Upgradation of Lub system with Counter time, End of
F25 SEGMENT ROLL Line Pr. switch, Digital reading of previous cycle time sajal.mapui@tatast
500018628838 LD - 2 31-03-19 DELAY
BEARINGS FAILURE and pressure build up ti, me of both line sensor eel.com
installation
 RECOMMENDATION PENDING TILL FEB’19
Reco.
SAP Reco No. Department Brief Desc. of Incident Long Text Action By Target Dt.
Status
Installation of crown pulley at tipper entry point in gcthak@tatasteel.c
500018728788 Refractories LP LSC-4 BELT SNAPPING 25-10-18 DELAY
place of conventional pulley. om
Pressure transmitter to be installed in A & B line and
CWT-1 TIPPLER (DE) FDN saket.gupta@tatast
500018524699 Refractories same has to be configured with HMI for alarm & trip 31-12-18 DELAY
BOLT FAILURE eel.com
setting.
Installation of pressure switch after the brake unit of
CWT-1 TIPPLER (DE) FDN saket.gupta@tatast
500018524703 Refractories DC valve and same is to be hooked at PLC for 31-12-18 DELAY
BOLT FAILURE eel.com
generation of tippling command.,
Sinter cooler fan bearing : existing bearing lubrication
SP3 SINTER COOLER FAN3 to be changed from Oil to grease. Plummer block to ANADIM@TATASTE
500019456535 Sinter Plant3 11-10-18 DELAY
NDE BRG FAILURE be changed accordingly. , (Ref TR report for details of EL.COM
bearing housing & grease)
PENDULAM SHEAR HOSE M/s Eaton QA system to be audited and NIRMAL.KUMAR@T
500019556966 LD#3 20-11-18 DELAY
FAILURE AT CASTER-2 strengthened through Hydraulic CCT ATASTEEL.COM
CCTV camera to be installed to facilitate the operator
CHARGING SYSTEM TARUN.MOHAN@T
500019362547 Coke Plant for better visibility of hopper alignment with 31-10-18 DELAY
FAILURE AT CDQ BATT567 ATASTEEL.COM
quenching chamber.
Alignment of RES Segments shall be corrected with SANJAY.VERMA@TA
500019823168 New Bar Mill NBM JACK SHAFT FAILURE 30-03-19 DELAY
respect to Gearbox Output Shaft in MSD. TASTEEL.COM
The TSB hydraulic pressure to be monitored and
alarm can be given as a prior indication of dust mahesh.m@tataste
500020119510 I Blast Fce. TRT VIBRATION PROBLEM 31-03-19 DELAY
deposition in TSB. Overhauling actio, n can be el.com
initiated based on that alarm.
New Grease to be suggested for high speed gear
MB1 HIGH VIBRATION MANJUNATH.S1@T
500020771634 MED - Mech. coupling of Drive system (Main Belt of IBF), which 15-01-19 DELAY
 RECOMMENDATION PENDING TILL FEB’19
Reco.
SAP Reco No. Department Brief Desc. of Incident Long Text Action By Target Dt.
Status
FAILURE OF STAND NO. 15 SANJAY.VERMA@TA
500020145402 New Bar Mill RECCO4 OF SSTG/INV/2060/18 31-03-19 DELAY
GEARBOX-NBM TASTEEL.COM
EBF SKIP DRIVE BEARING joshi.sambit@tatast
500020448419 A-F Blast Fce. Failed Bearing to be replaced 21-12-18 DELAY
FAILURE eel.com
EBF SKIP DRIVE BEARING Periodic Grease Ferrography to be done to assess the joshi.sambit@tatast
500020448420 A-F Blast Fce. 21-12-18 DELAY
FAILURE health of bearings. eel.com
Tightening of lockbolts between plummer block and
EBF SKIP DRIVE BEARING cartridge to be ensured by incorporating this point in joshi.sambit@tatast
500020448421 A-F Blast Fce. 21-12-18 DELAY
FAILURE existing checklist of MED –, SOI as well as of A to F eel.com
Maint.
OEM to be consulted for enhancing design to avoid
FURNACE DISCHARGE sanjay.verma@tatas
500020560607 New Bar Mill the relative motion between the core buster and 25-03-19 DELAY
FAILURE AT NBM teel.com
shaft.
F-2 STAND TAPER ROLLER k.kant@tatasteel.co
500020722840 Hot Strip Mill RECCO#2 OF SSTG/INV/2083/18 31-03-19 DELAY
NDE BEARING FAIL m
Use of magnetic plug in place of bolt at the oil fill &
NDE EXCITER FAILURE AT prabhat.biswal@tat
500020557210 Sinter Plant 1 drain point of the exciter gearbox with Nord Lock 31-03-19 DELAY
SP1 2079 SCREEN asteel.com
Washer.
PP BALL MILL-2 G/B-2 BRG sumindra.dhara@ta
500021033223 Pellet Plant TRIP OF BALL MILL2 DURING START RECO 1 05-02-19 DELAY
FAILURE tasteel.com
Provision for lubrication of all greasing points shall be
inspected in all mapped gearboxes and lubrication
STEEL CAR GEARBOX abhijeet.kumar@tat
500020872993 LD - 2 port to be provided thru, end cover as per drawing 15-03-19 DELAY
FAILURE AT LD2 asteel.com
no. 1-3804-13-005 and 1-3804-13-012. (Refer
Annexure 2 for Drawing).
 RECOMMENDATION PENDING TILL FEB’19
Reco.
SAP Reco No. Department Brief Desc. of Incident Long Text Action By Target Dt.
Status
FAILURE OF STAND NO. 15 SANJAY.VERMA@TA
500020145402 New Bar Mill RECCO4 OF SSTG/INV/2060/18 31-03-19 DELAY
GEARBOX-NBM TASTEEL.COM
EBF SKIP DRIVE BEARING joshi.sambit@tatast
500020448419 A-F Blast Fce. Failed Bearing to be replaced 21-12-18 DELAY
FAILURE eel.com
EBF SKIP DRIVE BEARING Periodic Grease Ferrography to be done to assess the joshi.sambit@tatast
500020448420 A-F Blast Fce. 21-12-18 DELAY
FAILURE health of bearings. eel.com
Tightening of lockbolts between plummer block and
EBF SKIP DRIVE BEARING cartridge to be ensured by incorporating this point in joshi.sambit@tatast
500020448421 A-F Blast Fce. 21-12-18 DELAY
FAILURE existing checklist of MED –, SOI as well as of A to F eel.com
Maint.
OEM to be consulted for enhancing design to avoid
FURNACE DISCHARGE sanjay.verma@tatas
500020560607 New Bar Mill the relative motion between the core buster and 25-03-19 DELAY
FAILURE AT NBM teel.com
shaft.
F-2 STAND TAPER ROLLER k.kant@tatasteel.co
500020722840 Hot Strip Mill RECCO#2 OF SSTG/INV/2083/18 31-03-19 DELAY
NDE BEARING FAIL m
Use of magnetic plug in place of bolt at the oil fill &
NDE EXCITER FAILURE AT prabhat.biswal@tat
500020557210 Sinter Plant 1 drain point of the exciter gearbox with Nord Lock 31-03-19 DELAY
SP1 2079 SCREEN asteel.com
Washer.
PP BALL MILL-2 G/B-2 BRG sumindra.dhara@ta
500021033223 Pellet Plant TRIP OF BALL MILL2 DURING START RECO 1 05-02-19 DELAY
FAILURE tasteel.com
Provision for lubrication of all greasing points shall be
inspected in all mapped gearboxes and lubrication
STEEL CAR GEARBOX abhijeet.kumar@tat
500020872993 LD - 2 port to be provided thru, end cover as per drawing 15-03-19 DELAY
FAILURE AT LD2 asteel.com
no. 1-3804-13-005 and 1-3804-13-012. (Refer
Annexure 2 for Drawing).
 RECOMMENDATION PENDING TILL FEB’19
Reco.
SAP Reco No. Department Brief Desc. of Incident Long Text Action By Target Dt.
Status
FAILURE OF PAN GEARBOX Identification/tracking of all pan gearboxes of Eirich chandanp@tatastee
500021205341 Pellet Plant 31-03-19 DELAY
EIRCH MIXTURE2-PP Mixture 1 & 2 at department. l.com
Revision of checklist vide no
FAILURE OF PAN GEARBOX PP/MECH/MIX/CHKL/008 & 005 of oil chandanp@tatastee
500021205342 Pellet Plant 31-03-19 DELAY
EIRCH MIXTURE2-PP changing/gearbox changing for incorporating point l.com
for flushing & cle, aning of gearbox before oil change.
FAILURE OF PAN GEARBOX All joint faces to be sealed with Silirub sealant after chandanp@tatastee
500021205343 Pellet Plant 25-03-19 DELAY
EIRCH MIXTURE2-PP complete assembly of gearbox & motor at site. l.com
FAILURE OF PAN GEARBOX After every oil change Oil sample has to send to chandanp@tatastee
Pellet Plant 30-03-19 DELAY
EIRCH MIXTURE2-PP MED-M for analysis. l.com
Practice of dimensional Check of Inner Race Sleeve
WRM STAND 3 BW CHOCK neeraj.kumar5@tat
500021312081 Wire Rod Mill (ID) and Journal OD shall be started. Same shall be 30-03-19 DELAY
BEARING FAILURE asteel.com
incorporated in assembly chec, klist.
WRM STAND 3 BW CHOCK Chock Bearing shall not be assembled without water neeraj.kumar5@tat
500021312082 Wire Rod Mill 30-03-19 DELAY
BEARING FAILURE seals. asteel.com
Department shall ensure that correct grade of bolts
WRM STAND 3 BW CHOCK neeraj.kumar5@tat
500021312083 Wire Rod Mill shall be used thrust plate assembly and 30-03-19 DELAY
BEARING FAILURE asteel.com
Checklist/SOP shall be modified accordin, gly.
 MAJOR FAILURE IN MAR’19

Department Date Problem Remark

F-5 BOTTOM ROLL BROKE FROM

HSM 18.03.2019 NECK AT HSM Not a repeat failure

WRM STAND 3 THRUST BOLT

WRM 20.03.2019 FAILURE Repeat failure

FAILURE OF STAND NO 15 GEARBOX

NBM 22.03.2019 NBM Repeat failure

FAILURE OF HOT METAL CAR

LD3 26.03.2019 GEARBOX AT LD3 Repeat failure

Not a repeat failure

GBF 19.03.2019 GBF PCI ID FAN2 SHAFT FAILURE
WRM STAND 3 THRUST BOLT FAILURE