IED M4 plant presentation

Overview
April 2013
 Automation – Identity Card
General Information Industrial & R&D footprint
● Orders volume: 450M€ Centers of Excellence
● Market Share: 12+%
Grenoble
● Nb of people: 2500 people Beynost
● Quantity: Shanghai
● 300.000 IEDs / year Lattes
● 135 PACiS Systems Cubicle & product
Frankfort
manufacturing

● Sourcing Key Commodities: Grenoble

● Electronic Printed Circuit Boards (PCBs) Villeurbanne
● Mechanical Parts Lattes RSAC
● Cubicles / Industrial PCs Shanghai
Swiebodzice More than one office per
Pallavaram continent

Key offer
● Control System:
● Substation control Systems: PACiS V4.7
● Telecontrol System: Kerwin
● Entry level SCADA: E@SERGY
● Protection:
● Multi-functional MICOM relays, VAMP, SEPAM, VIP
● Control Devices
● MICOM C264 E@SERGY ®
● from small to large RTUs:
● iRIO, MICOM, FLITE & FLAIR, SMART RTU (TANGO)
Schneider Electric - Sepam relay overview – March 10 2
 Protection IEDs
Sepam - VIP Protection
Relays

Schneider Electric - Sepam relay overview – March 10 3

Schneider Electric, a manufacturer of
protection relays
 Sepam, over 25 years of experience:
 1985 : MG markets the first multi-functional digital protection relay
 2008 : A consistent range of multi-functional digital relays designed for all
protection applications on MV public and industrial distribution networks
 More than 600,000 Sepam units relays installed in over 90 countries
 Presence in every sector of activity
Energy : Production and distribution….
Infrastructures : Airports, tunnels, public transport, water treatments….
Industry : Automobile, mines, semi-conductor, metallurgy, petrochemicals…
Building : Shopping centers, hospitals….

 Sepam guaranteed quality

 Development and production certified ISO9001
 Compliance with international standards and local certification
508

Schneider Electric - Sepam relay overview – March 10 4

One solution dedicated to each application

Schneider Electric - Sepam relay overview – March 10 5

 A full range in 5 relays
A range of solutions for all applications

Sepam series 80
Intelligent solutions
for custom applications
Sepam series 60

Sepam series 40
High-performing solutions
for demanding applications
Sepam series 20
Simple solutions
Sepam series 10
for standard applications
Basic solutions
for simple applications

Schneider Electric - Sepam relay overview – March 10 6

Sepam protection relay

Schneider Electric - Sepam relay overview – March 10 7

 An increasing list of
features
Sepam
series 10 series 20 series 40 series 60 series 80
Current a Current a a a
or
Voltage - Voltage a a a
Phase & earth basic protection a a a a a
Directional protection - - a a a
Synchro-Check - - - a a
Differential protection - - - - a
I/O (up to) 4/7 10/8 10/8 28/1 42/2
6 3
Temperature inputs - 8 16 16 16

Communication ports 1 1 1 1 2
With ladder
Programmable logic equation - - a a programme

Removable s/w cartridge & - - - a a

back-up

Schneider Electric - Sepam relay overview – March 10 8

 Oriented to your own application
 Designed to protect every part of your facilities

Substation Generator

Busbar
Automatic transfer

Transformer
Motor

Capacitor

Easy to choose !

Schneider Electric - Sepam relay overview – March 10 9

IEC 61508 series 80 - Level SIL 2

Sepam series 80

is the first digital protection relay to deliver

dependability and behavior in the event of failure
meeting the requirements of standard IEC 61508.

Schneider Electric - Sepam relay overview – March 10 10

Conformal coated for harsh
environments

All Sepam electronic boards are industrially

conformal coated.

This manufacturing allows Sepam to be used in the

most severe industrial environments including
- off-shore
- oil rigs,
- chemical factories.

Sepam range is compliant with

- IEC 60062-2-60 standards in CLASS III.
- EIA364-65A standards in CLASS III A
Schneider Electric - Sepam relay overview – March 10 11
 A range of multi-function
relays....
Protection
Communication
 Protection functions are users application-
 1 or 2 communication ports
oriented
 Modbus RTU, IEC60870-5-103,
DNP3, IEC61850  Sub-station, transformer, motor,
 Twisted-pair RS485 or fiber optic
generator, bus-bar, capacitors
interface
SFT2841, setting and
operating software

Metering and diagnosis Monitoring - Control

 All measurement types (I, U, F, P,
Q, S, E, cosPhi….)
 Machine diagnostic assistance
 Network diagnostic assistance
 Disturbance recording with 12 or 36
points par period
 Predifined control and monitoring functions
ready to use
 Logical equation editor to adapt and
complete the predefined functions
 Logical inputs / outputs
 Creation of customized messages

Schneider Electric - Sepam relay overview – March 10 12

Easy to commission : click and set !

 The network as it is !

 Predefined functions
 Defined by application
 Activate and set

 Simple to set functions

 With advanced UMI
 Or with SFT2841 software

Quick selection
No hesitation
Accurate and quick start
Schneider Electric - Sepam relay overview – March 10 13
 A modular architecture
 Functional enhancement by optional modules
 Take and pay only what you need
 Upgrade whenever you want after operating the device

Schneider Electric - Sepam relay overview – March 10 14

 Compact and
solid
 Easy storage and handling

 Easy to mount in the panel with the optional remote display

 Compact thanks to a
the use of advance design
and modern materials

 A design taking account

of immunity against EMC
(in compliance with IEC)

 Packing designed against

handling shocks

Schneider Electric - Sepam relay overview – March 10 15

Really easy to implement
 A user-friendly and powerful setting software
designed for electrician : the SFT2841
 Common for the whole range series 20 / 40 / 60 /80
 Menus and icons for fast, direct access to data
 Advance graphical assistance
 Tri-lingual and customizable in the user’s language
 Professional report printing
 3 operating modes
 Unconnected
 Directly connected to Sepam
 Connected via a communication
network
 Windows environment
 USB port front face

Schneider Electric - Sepam relay overview – March 10 16

..... Which language ?

 Screen language may be

customized

 Accommodates all graphics

 Typographical characters
 Drawings

 Texts in English remain

available

Sharp and clear messages

Schneider Electric - Sepam relay overview – March 10 17

 Control command on
the gears
 Sepam monitors the breaking chain
 Trip circuit supervision
 Number of operations
 Cumulative breaking current (kA²)
 Operating time
 Charging time
 Pressure indicator

 CT / VT supervision
 Monitors the CT and VT connections

Sepam helps you to maintain your gears

Schneider Electric - Sepam relay overview – March 10 18

Sure and simple local control of
switchgear
 Selection of the control mode : local, remote or test
using a key switch
 Status of the controlled switchgear displayed on an
animated mimic diagram
 Local switchgear control :
Selection and prior confirmation of all orders
 Interlocks and other control conditions managed by
Sepam
 Mimic based UMI
available for all series 80 application
 Mimic diagram editor
 Library of standard diagrams
and predefined symbols

It assists the operator in his tasks

Schneider Electric - Sepam relay overview – March 10 19

Simplified maintenance
Sepam series 80
Removable
memory cartridge
● all Sepam characteristics
in memory cartridge

● to put back Sepam into

service quickly after faulty
base unit replacement,
without setting operation

For quick and safe

maintenance
operations!

Schneider Electric - Sepam relay overview – March 10 20

 Standard & Extended memory cartridge

Disturbance recording Data log Motor Report

Cartridge
All applications Motor Other application Start Trend

3 4 5 On 12
Standard 20 s
records records records months

7 10 20 On 18
Extended 32 s
records records records months

Schneider Electric - Sepam relay overview – March 10 21

Network diagnosis assistance
● Disturbance recording
● 1 to 19 records in
COMTRADE format
● max. memory: 32s
● samples/period max: 36

● Phase unbalance
● Tripping currents
● Alarm history
● Tripping context

For better
understanding!
Schneider Electric - Sepam relay overview – March 10 23
Motor start report

● Characteristics
● Sampling frequency max 72 Hz
● Duration from 2s to 144s
● Number of stored files 5 ( 20 with an
extended cartridge )
● COMTRADE format record (on PC)
● No impact on the protection

● Front face display (here on mimic)

1.Time Stamp
2.Name of the left measurement
3.Change the right measurement
4.Maximum value reached
5.Record duration
Schneider Electric - Sepam relay overview – March 10 24
Motor trends

● Characteristics
● Monthly report of all motor start records
● 12 or 18 months of storage
● Min, max and average value
● COMTRADE format
● No impact on the protection

● Front face display (here on mimic)

1.Time Stamp
2.Measurement selection
3.Measurement name
4.Duration

Schneider Electric - Sepam relay overview – March 10 25

DATA Log

● Characteristics
1.Sample frequency from 1s to 24 hours,
2.2 modes : mode start/stop (maximum 30
days) mode circular buffer (unlimited),
3.Number of records max : 20 Start/stop
4.Number of measurements by record:15
5.COMTRADE format record (on PC)
6.No impact on the protection

i. Example: 15 points each 1mn during

24hours or 15 points each 30 min during
30 days.

Schneider Electric - Sepam relay overview – March 10 26

Function blocks on the electrical network

Event LOG

Disturbance

Data LOG

Motor Start &

Trends

Schneider Electric - Sepam relay overview – March 10 27

SFT2841: a user-friendly, powerful
software suite

Schneider Electric - Sepam relay overview – March 10 28

 SFT2841: a user-friendly, powerful
software suite
● Advance graphical
assistance

● Professional report printing

To derive
maximum benefit
from your Sepam!

Schneider Electric - Sepam relay overview – March 10 29

Setting files comparison

Schneider Electric - Sepam relay overview – March 10 30

FTP for file management
All applications

Sepam
IED

Event LOG

Disturbance

Events log Disturbance FTP

& tripping context records Data LOG

Motor Start & Trends

Download
Data log

Identify quickly
the root causes
of any electrical
Motor start & trend
problems
Only for motor application
Schneider Electric - Sepam relay overview – March 10 32
Ethernet 2 ports redundancy - RSTP
Station
computer
RTU
Maintenance

Control Center
Ethernet switch

IEC61850 protocol
Fiber Optical Ring
ACE850 ACE850
with ring management

ACE850
ACE850
ACE850
Sepam series 60 Sepam series 60

Sepam series 40 ACE850

Sepam series 40
Sepam series 80

Schneider Electric - Sepam relay overview – March 10 34

Sepam series 80
Easily Integrated in
Power Monitoring System

● Integration to Industrial
and commercial network
management system

● Power management
software tools

● Modbus protocol, Modbus /,

IEC103, DNP3.0, TCP/IP,
IEC61850.

Schneider Electric - Sepam relay overview – March 10 35

MV Protection relays selector V3.3

Schneider Electric - Sepam relay overview – March 10

Swebi / Our Offer/ Channel software / Download
36
 Using Sepam makes your
life easier
 From the distributors to the end users passing by the
panelbuilders, the system integrators and the maintenance
companies

 Sepam was created and designed by people who constantly

care of you

Schneider Electric - Sepam relay overview – March 10 37

 M4 Unit: Products

Schneider Electric - Sepam relay overview – March 10 38

 M4 Unit: Identity card

Schneider Electric - Sepam relay overview – March 10 39

 M4 Unit: Manufacturing flow chart

Schneider Electric - Sepam relay overview – March 10 44

 M4 Unit: Lean Manufacturing

Schneider Electric - Sepam relay overview – March 10 45

 M4 Unit: Accelerated Aging Bench

Schneider Electric - Sepam relay overview – March 10 46

SEPAM

Simple

Dependable

Fast

Schneider Electric - Sepam relay overview – March 10 47