R3649 – BSP PIPELINE DEVELOPMENT

PROJECT
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Customer: BRUNEI SHELL PETROLEUM

SDN. BHD
 Contractor: JRAY McDERMOTT FAR
EAST, INC -
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 NDT sub-contractor: Applus RTD

 Coating contractor: RAE ENERGY
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Purpose of the Presentation:

to ensure whole project team
understand the project specific
requirements and work scope to
achieve our quality goals.
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

PID 1979
FIELD LAY
OUT
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

PID 1893
FIELD LAY
OUT
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Scope of work :
 PID1979 Darat Gas Pipeline
- Pipe Size : 12” x 12.7mm thk,
Supplier : Baosteel & NSSMC
12” x 15.9mm thk,
Supplier : Baosteel
Material grade : ISO 3183 L450 & API 5L GR X65 PSL 2

- Pipeline Riser at AMGP09

 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Scope of work :
 PID1893 Fairley Ampa Pipeline
- Pipe Size : 12” x 12.7mm thk,
Supplier : NSSMC
Material grade : ISO 3183 L450 & API 5L GR X65 PSL 2

- Pipeline Riser at FACP04

Pipeline riser at AMRJ01
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

We all shall:-
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

Targeted Quality Goal:-

 Zero NCR from the customer.
 Zero repair rate
 Do it right at the first time and
every time.
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Responsible:
Supervisor shall give clear information
and guide to his Co-worker. Daily tool
box talk is required to remind his crew.
Supervisor to understand the project
specification and requirement.
Supervisor to take preventive action.
If you don’t know ask someone who
knows
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

FRONT END INSPECTOR’S RESPONSIBILITIES

• Check conformance of pipe ends out of roundness in accordance with
project spec.
• Randomly check magnetism on pipe ends with gauss meter.
• Check for any bevel damage, randomly check the squareness
• Check the long seam orientation
• Check Hi-Lo shall not exceed 1.6mm
• Monitor Internal cleaning activity.
• Verify the marking of Joint numbers on end of pipe externally.
• Check for approved WPS & Welder (Operator) are employed for welding.
• Check pre-heat temperature comply with WPS requirement at regular
intervals.
• Ensure welding consumables are stored, handled and used in accordance
with approved procedure.
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

BACK END INSPECTOR’S RESPONSIBILITIES

• Monitor welding parameters at all welding stations at regular intervals &
prepare welding audit reports per shift.
• Ensure all repair areas are properly & clearly marked in the right locations.
• Document the repair on to the pipeline welding summary and regular
inspection reports after completion.
• Visual Inspection of capping reinforcement, profile & surface defects, as
per ISO 13847 -2000 Section 9.3
• Sign reports electronically for visual at the end of each shift on pipeline
certification system.
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

COATING INSPECTOR’S RESPONSIBILITIES

• Monitor External FJC activities including

surface preparation, qualification of
personnel.
• Carry out external FJC visual & witness holiday
testing.
• Sign reports electronically for coating at the
end of each shift on pipeline certification
system.
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

OTHER IMPORTANT POINTS - GENERAL

 Internal line up clamp shall only be removed after 100% completion of

rootpass.
 After final welding completed and weld visually accepted, welds shall be
cooled with fresh water spray for AUT purpose
 Repair of cracks are not permitted.
 Visual inspection shall be carried out on the external surface to ensure
that surface is free from porosity, spatter and any other defects.
 AUT shall be carried out for all completed welds.
 Manual UT shall be carried out on repair welds in addition to re-AUT
verification.
 Dry Powder MPI shall be carried out on the repair excavated area prior to
starting repair welding.
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 OTHER IMPORTANT POINTS - GENERAL

All welding parameter shall strictly as per approved WPS

Any welding deviate from the approved WPS subject to immediate stop and bring to
attention of concerned party.

2 times repair only allowed.

Preheat shall be monitor with temperature indicator crayons or digital devises at station 1
prior to root pass by pipeline spacer. (welding supervisor shall responsible to perform this
and QC has to closely monitor)
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

.
FIT UP, PREHEAT VISUAL
CHECK, INSPECTION
HI-LO CHECK, OF
COMPLETED
WELD

STN STN STN STN STN STN STN STN

1 2 3 4 5 6 7 8

WELDING
ROOT&HOT WELDING WELDING WELDING APPLY EPOXY HOLIDAY
CAP PASS
AUT/REPAIR BLASTING PRIMER/HEATING/ DETETCTION/WATER
PASS FILL PASS FILL PASS
COOLING HSS
HSS APPLY

NOTE : Welding station for 12” pipeline

 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 All key personnel shall familiar

with:-
Welding procedure specification
Welder qualification register
Welding consumable (project
wire/Gas)
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Welding:-
All mainline welding will be performed
using automatic with PGMAW (JBBS)
WPS No : XP-2101 BSP Rev.1

All repair weld process will be done with

SMAW
WPS No : RX-3202 BSP Rev.0
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Welded acceptance criteria:

Visual inspection and surface method testing
as per ISO 13847:2000 sec. 9.3
AUT as per Engineering critical assessment
(ECA)
Manual UT as per ISO 13847:2000 sec. 9.5
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 Field Joint coating:-

12” main pipe coated with 3LPP &
3LPE and field joint coating are as per
coating procedure.
Blasting, epoxy, heating follow with
heat shrink sleeve application
 R3649 – BSP PIPELINE DEVELOPMENT PROJECT

 As build Documents:-
All NDT and welding, coating
document will generated by the PCS
electronically