• Digitization • Standard Operating Procedure

• Pick to Light • Check Sheets

• Wood & Carton Reduction • One Point Lessons etc
• Trainings – Logistics Dexterity Standardize &
Identify themes Sustain Conditions
for Losses reduction Establish
3 7 conditions
6

Loss
Prioritization 2
Make horizontal
Improve Sustain 5 deployment

1
Identification of Office 4
TPM Losses 8 Continuous
Improvement
Implement
Countermeasures for
• Processing Loss
• Accuracy Loss  Inventory Loss
• Speed/Timing Loss  Packaging Loss
• Idle Loss  Logistics Loss
• Communication Loss  Material Cost Loss
• Cost Loss  Line feeding Loss etc
• Value Loss
 • Digitization • Standard Operating Procedure
• Pick to Light • Check Sheets
• Wood & Carton Reduction • One Point Lessons etc
• Trainings – Logistics Dexterity Standardize &
Identify themes Sustain Conditions
for Losses reduction Establish
3 7 conditions
6

Loss
Prioritization 2
Make horizontal
Improve Sustain 5 deployment

1
Identification of Office 4
TPM Losses 8 Continuous
Improvement
Implement
Countermeasures for
• Processing Loss
• Accuracy Loss  Inventory Loss
• Speed/Timing Loss  Packaging Loss
• Idle Loss  Logistics Loss
• Communication Loss  Material Cost Loss
• Cost Loss  Line feeding Loss etc
• Value Loss
 Pillar Concept Diagram

5.SHE Pillar
Losses
Injury Loss 6.DM Pillar
Losses
7
Non returnable 9. Continuous
4.E & T Pillar Manual Process Improvement 9.TM Pillar Losses
packaging
Losses Loss Tool inventory Loss
Skill Loss Efficiency Loss Imported tool cost loss
Multiskilling Loss
Lack of Training

3.KK Pillar Losses

Inventory Loss
Packaging Loss
Logistics Loss Improve Sustain
Material Cost
Loss

2.JH Pillar Losses 1.Identification of

Material Handling 8.PM Pillar Losses
Office TPM Losses Equipment maintenance Loss
equipment breakdown Processing Loss
Losses 9. Continuous 7.QM Pillar Losses Office equipment breakdown
Accuracy Loss waiting loss
Material searching loss Speed/Timing Loss Improvement Material Handling Loss
Document search Loss Idle Loss Material Damage loss
Office equipment Communication Loss Material Transportation
breakdown loss Cost Loss damage Loss
Management Loss
Losses
Value Loss Cost Reduction
Reduction
 Pillar Concept Diagram

9. Continuous
6. Cost Loss Improvement 2. Packaging
1. Logistics cost 3. Inventory
cost saving Reduction
7. Management saving
5. Communication Loss Loss
6 9 2
7
5 1 3
8. Value Loss

8
4 LOSS SUSTAIN COST
4. Idle Loss

3 1 4
6
2 9
5

9. Continuous
Improvement
1. Processing
3. Speed/Timing 2. Accuracy 4. Material
Loss 6. TTAT
Loss Loss 5. 3S Score Cost saving
Improvement
Improvement
Losses
Reduction Cost Reduction
Pillar Concept Diagram