INDUSTRIAL TRAINING

REPORT
AT

Hema Engineering Industries Limited

Gurugram Haryana

BY

xyz
ABOUT HEMA ENGINEERING
INDUSTRIES
• The Hema Group of Industries, a Rs.904 crore (USD $
141.25 Millions) - FY (2014-15) conglomerate, is a
Leading OEM (Original Equipment Manufacturer)
catering to leading automobile manufacturers of India.
The Group has varied Diversified Operations, which is
presently propelling it to New Heights.
• The Groups present position have been made
possible, due to the Group’s futuristic vision of
“Attaining leadership through Engineering Excellence”
and the stress on the mantra of “Perfection in Quality,
Cost and Delivery.”
• Manufacture and supplier of sheet metal and tubular
partsvto two wheelers and four wheeler segment of
automotive industries.
• Offering specific and turnkey engineering solutions in
the area of product and process engineering.
• Other interests include-Rendering education,Design
production and sales of hitech energy meters
,Manufacturing,assembeling and selling of the
children- related futuristic toys
 INTRODUCTION
Hema Group
• Established in 1984 under the visionary leadership of Shri K. K.
Jajoo, Chairman, Hema Group of Industries has positioned itself as
one of the leading original equipment manufacturer for major two
wheeler and four wheeler manufacturing giants of the country.
With an annual turnover of more than Rs.904 crore (USD $ 141.25
Millions) - FY (2014-15) , Hema Group dominates in the field
of design, mass production of sheet metal and tubular fabricated
components, with a virtual unbeatable leadership in all types of
surface treatment solutions, like electro plating (Ni-Cr & Zinc),
powder coating, liquid painting, heat resistance painting and
Acrylic Cathodic Electrodeposition Coating (ACED Coatings)

• The group companies hold TS 16949, ISO 9001, ISO 14001, OHSAS
18001 as well as Design Capability and NABL Certification. In 2006,
Hema Group was awarded “Research & Development” certificate
by the Government of India. The group has number of units in India
covering from Haridwar in Uttrakhand to Hosur in Tamilnadu with
its corporate office in Gurgaon. Chandresh Jajoo, Managing
Director, Hema Engineering Industries is son of Shri K. K. Jajoo.
Under the stewardship of the father-son duo, Hema Group has
expanded its footprint beyond India and diversified into other
specialized hi-end products and components. Hema Group has the
distinction of being the first Indian company to start a Greenfield
manufacturing facility in Bosnia and Herzegovina.
 PRODUCTS
• Products for Domestic Market:
As an OEM of M/s Hero Moto Corp,
TVS, Yamaha and other Auto Majors,
the Group supplies the following
major parts:

• Chassis parts
• Front and Rear Fork parts
• Front and Rear Panel parts
• Muffler (Silencer) and its parts
• Shock Absorbers & Strut parts
• Spoke & Nipples
• Handle Bar
• Seating Mechanisms
• Seat parts
• Frames for 2 wheelers
 Manufacturing Facilities
• The World Class Production Facility, that commensurate with Global
Standards, includes a range of modern gear like the CNC tube bending
machines, auto-feed presses, SPM and Seam welding machines, Robotic
Wielding among others.

• The Plants are equipped with fully automated and conveyorised painting
and powder coating lines, high-tech PLC controlled Tri-Nickel plating
plants and Non-Cyanide Alkaline Zinc Plating plants. The group
specializes in providing with durable and corrosion resistant finishes.
Further sophistications include an in-house CAD/CAM facility, advanced
software like Pro/ENGINEER, industrial wire cutting machines, a
machining center for tool making and a well-resourced training center.

• Press Shop with progressive

toolings (Stamping)

• Exhaust

• Tri Nickel Plating Lines.

• Welding Shop with Robotic welding

solution.

• Powder coating lines.

• Strut & Shocks Mfg. Shop

• Spoke & Nipple Mfg. Shop

• Automated PLC based non-Cyanide Alkaline Zinc Plating with

Trivalent Chrome Passination.
Apart from these machine shops all the plants are equipped with the
primary utilities like:

• Tool & Design Room

• DG Sets
• Effluent Treatment Plant
• Sewerage Treatment Plant
Company Vision
My Training Department

“NEW PRODUCT DEVELOPMENT”

• NPD is a very essensial department

of HEMA engineering industries ltd.
• It deals with the development of
new parts, fixtured , gauges and two
wheeler frames.
• Different designing softwares like
solidworkd, Nx-unigraphics, catia
are used to design diffent fixtures.
• Npd is responsible for making
samples for different automobile
companies and getting thouse
samples clear so that HEMA can get
a supply order.
 What I have learned

• How to inspect parts and samples

• How to identify different types of
defects
• How to read part drawings.
• Solidworks- fixture and frame
modeling(basics)
• Clearance of samples from HERO
MOTOCORP.
• Development of supply parts
(step comp. RP and LP) from raw
material to finished product.
 Different types of
inspection
• Visiual inspection
• First principal inspection
• Gauge inspection
• Cmm inspection
Visual inspection
First Principle Inspection
Different Types of defects
THANK YOU