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<Company Name> 6. Manufacturing Process <Plant Name> PMP 2012-2016
6.4 Raw Meal Preparation
Key issues:
Mill performance sensitive to moist and sticky material
False air at Raw Mill N1 and N2 system
Main operational measures (incl. costs & benefits)
Improve quality fluctuations of raw material
Improve wet weather issues (liners, bin and chute design)...
Main CAPEX projects (incl. costs & benefits)
Improvement Raw Mill Fan NAR1 with high efficiency Impeller (2 units)
Replacement NAR2 EP Cooler Fan Variable Speed Drive
NAR2 non cement grade Fly ash into Raw Meals facility
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<Company Name> 6. Manufacturing Process <Plant Name> PMP 2012-2016
6.5 Fuel Preparation
Key issues:
Coal Mill N1 have high dust load causing NCV drop
Limited drying capacity Coal Mill N1 & N2, will not support coal with high moisture
(>35%)
Limited Pfister feeder (Coal dozing system) capacity both in N1 & N2 because of
utilizing LRC up to 70%
Need to ensure consistency supplied low rank coal quality, especially in Calorific
Value (CV) to meet target 70% in coal proportion
Propose to review rejection limit of coal quality
Need to maintain stock coal availability in accordance with mix proportion
Main operational measures (incl. costs & benefits)
Propose to reactivate gypsum unloading system for coal unloading facility to improve
coal mixing management
Maintain coal mixing control in reclaimer area by enhancing coal tripper reliability
Improve LRC quality control to ensure if Coal drying and dozing system are still able
to handle amount of the coal
Main CAPEX projects (incl. costs & benefits)
…
…
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<Company Name> 6. Manufacturing Process <Plant Name> PMP 2012-2016
6.6 Clinker Production
Volum es, BDP Summary of key issues
13,000 4,150
12,950 Clinker transport equipment is operated at its
4,100
12,900 maximum capacity in NAR2, need to be
12,850 4,050 upgraded (apron conveyor)
12,800
kt clin
t/day
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<Company Name> 6. Manufacturing Process <Plant Name> PMP 2012-2016
6.7 Cement Grinding/Blending
Clinker Factor Production, Volum es Key issues
84% 6,000
Clinker Factor Production Increase production rate by maintaining
83% 5,000 4 rollers, optimizing ball charge
82% 4,000 management, installing vibrating screen
and use grinding aid
kt cem
81% 3,000
80% 2,000
Starting October 2012 FM1 will be
reactivated as an impact of demand
79% 1,000
increase
78% 0
2010 2011 2012 2013 2014 2015 2016 Starting in mid 2012, Fly Ash
Cl i nker f act or pr oduct i on Cement pr oduct i on vol ume St andar d cement capaci t y vol ume
consumption will be optimized to reduce
clinker factor (target 74%)
Narogong grinding capacity using below
assumption:
Vibrating Screen installation in
FM6 causes capacity increase
similar to FM5
FM1 Reactivation Starting October
2012
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<Company Name> 6. Manufacturing Process <Plant Name> PMP 2012-2016
6.7 Cement Grinding/Blending
Main operational measures (incl. costs & benefits)
Usage grinding aid to avoid ball coating, reduce power consumption and
increase grinding capacity
Flyash Usage in NAR-2 to reduce clinker factor
Main CAPEX projects (incl. costs & benefits)
Vibrating Screen installation in FM6
FM1 Reactivation
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<Company Name> 6. Manufacturing Process <Plant Name> PMP 2012-2016