Академический Документы
Профессиональный Документы
Культура Документы
Fabrication
Presentation Outlines :
1. Objectives
2. General Flowchart
3. Documents for Review
4. Fabrication Flowchart
5. Lesson Learnt/Observations
6. Recommendations
Objectives
To refresh PTS3 on the QA/QC
requirements for any fabrication job
To ensure fabrication jobs meet PCSB
requirement
To share the lesson learnt on QA/QC non-
compliance
To recommend ways to improve QA/QC
compliance
General Flowchart
No
Amend as per
Comments
Document for Review
Inspection Test Plan (ITP)
Procedures (painting, NDT, hydrotest,
PWHT (if any))
Welding Procedure Specification (WPS)
Procedure Qualification Record (PQR)
Welding Qualification Test (WQT)
Mill Certificate
Mechanical Test Record
Approved for Construction (AFC) drawing
Mill certificate of material ordered
Fabrication Flowchart
QC-P1 QC-P4 QC-P5 QC-P6
CHECK PAINTING
1 PWHT ON NDE HYDROTEST BLASTING RECORD 2
INSPECTION KEEPING
PWHT
Contractor : W Contractor : W Contractor : W Contractor : W Contractor : W Contractor : W
PCSB :R PCSB :R PCSB :W PCSB :W PCSB :R PCSB :R
QC-P11
LINE
INSTALLATION
CHECK
QC-P17 QC-P18
CHECK ON/ ACID CHECK ON TOUCH-UP
3 FLUSHING & PAINTING
FLUSHING & CLEANING ACID PAINTING RECORD KEEPING
HYDROTEST INSPECTION
HYDROTEST CLEANING
Contractor : W Contractor : W Contractor : W Contractor : W
PCSB :w PCSB :R PCSB :R PCSB :R
NOTE : R - REVIEW
W - WITNES
Lesson Learnt/Observations
TIA pipe support (2 cases)
Painting not as per CORAL specification
Contractor used house paint
Lesson Learnt/Observations
DDPA/DDPC spool fabrication
IN raised but no document submitted despite
reminders
The fabrication was completed without PTS4
approve / surveillance
Lesson Learnt/Observations
Container without
Approved for Construction
(AFC) drawing
Request verification after
fabrication completed
No AFC drawing was
established
The drawing was not approved
by PTS2
Recommendations
To get PTS4 involvement on fabrication
even if the fabrication is minor
To get PTS4 involvement in the kick-off
meeting with Contractor
To formulate a milestone payment that
include submission of complete QC
documents by Contractor to PCSB (PTS3
& PTS4)
The documents MUST be completed with QC
inspector’s signature
PTS4 to check IN raised in the system
regularly
THANK YOU