PLASTIC AS BUILDING

MATERIAL
 INTRODUCTION

• Plastic is a synthetic material made from a wide range of organic polymers such as
polyethylene, PVC, nylon, etc., that can be moulded into shape while soft, and then
set into a rigid or slightly elastic form.

Organic
Polymers + Carbon + O2 +

Nitrogen + Sulphur
 MANUFACTURING PROCESS

• Following are the process involved in the fabrication of articles of

plastics:

 Blowing

 Calendering

 Casting

 Laminating

 Moulding
 BLOWING

• This method of lubrication of articles of

plastic is more or less the same as the
one employed in the glass industry.

• A lump of plastic material is taken and

by blowing, it is converted into hollow
plastic articles such as jars, bottles, toys,
etc.
 CALENDERING

• In this process the plastic material is

allowed to pass between the cylindrical
rollers.

• The process is used to prepare plain flat

sheets of plastics.

• The roller may be provided with artistic

designs which will appear on the finished
product.
 CASTING

 This process is similar in principle to that of metal casting.

 The resin is heated and when it is in plastic form, it is

poured into the mould.

 The curing of articles is then done either with or without

the application of heat.

 During curing the low pressure may be applied if

necessary.

 This process is used to prepare plastics of beautiful

colours and it is most suitable for cellulose plastics.
 LAMINATING

• In this process, the thermosetting resin are just applied on sheets of paper, asbestos, cloth,
wood, glass, fibre, etc. and they are subjected to heavy pressure by allowing them to pass
through rollers to form plastic laminates.

• The thickness of sheets varies from 0.12 mm to 15 mm

• Due to the pleasing finished surface, they are used for ornamental and decorative purposes.
 MOULDING

 This is the most commonly adopted process for the fabrication of plastic articles.

 The general process consist in placing the raw materials in a mould and then heating it.
 MOULDING

A VARIETY OF MOULDED ARCTICLES

 CLASSIFIC ATION OF PLASTICS

• There are many ways of classifying plastics. They can be classified considering various
aspects, as according to their:
Physical and mechanical
1. Behaviour with respect to heating, properties

2. Structure, and
3. Physical and mechanical properties.
Rigid Plastics

Behaviour with
Structure Semi-rigid
respect to heating
Plastics

Soft Plastics
Heterogeneous Homogeneous
Thermo-plastics
Elastomers
Thermo-setting
 THERMOPLASTIC & THERMOSETTING
THEMROPLASTIC
• Plastics which softens up on heating and
hardens up on cooling where the
softening and hardening are totally
reversible processes. Hence,
Thermoplasts can be recycled.
• They consist of linear molecular chains
bonded together by weak secondary
bonds or by inter-winding.
• Cross-linking between molecular chains
is absent.
• E.g.: Acrylics, PVC, Nylons, Perspex glass,
etc.
THERMOSETTING
• Plastics which are ‘set’ under the
application of heat and/or pressure. This
process is not reversible hence,
thermosets can not be recycled.
• They consist of 3-D network structures
based on strong covalent bonds to form
rigid solids. Linear molecular chains
bonded together by weak secondary
bonds or by inter-winding.
• Characterized by high modulus / rigidity /
dimensional stability when compared with
Thermoplasts.
• E.g.: Epoxies, Amino resins, some
polyester resins, etc.
THERMOPLASTICS
(PROPERTIES)

It may melt before passing to a gaseous

state.
 Allow plastic deformation when it is
heated.
 They are brittle and glossy.
 They are soluble in certain solvents.
 Swell in the presence of certain solvents.
 Good resistance to creep.
 HIGH DENSITY
POLYTHENE

• High density polythene

Properties:-Hard, stiff, able to sterlisied
Applications:-Plastic bottle, tubing, household
equipment.
 LOW DENSITY POLYTHENE

• Low Density Polythene

Properties:-Tough, good resistence to chemicals, flexible, fairly
soft, good electrical insulators
Applications:- Packing, especially bottles, toys, packaging films
and bags
 POLYAMIED (NYLON)

• Nylon
Properties:- creamy colour, tough, fairly hard, resists wear, self-
lubricating, good resistance to chemical and machines
Applications:- Bearings, gear wheels, casings for power tools,
hinges for small cupboards, curtain rail fittings and clothing
 POLYMETHYL METHACRYLATE
(ACRYLIC)

• Acrylic
Properties:- Stiff, hard but scratches easily, durable, brittle in small
sections, good electrical insulator, machines and polishes well
Applications:- Signs, covers of storage boxes, aircraft canopies and
windows, cover for car lights, wash basins and baths
 BAKELITE

• Bakelite is also use in building exterior and interior wall cladding with Bakelite core panel and
it composite faced with a natural wood and coated with a proprietary coating, and in the
core it have Bakelite which protect the panel from the effects of sunlight heating, chemical
attack (anti-graffiti).
The different layers of material give the panel its unique characteristics:
• • Attractive qualities due to the natural wood are used.
• High resistance to weather.
 POLYVINLY CHLORIDE
(PVC)
• PVC has been used extensively in a
wide range of construction products .
Polyvinyl chloride, more correctly but
unusually poly(vinyl chloride), commonly
abbreviated PVC, is the world's third-
most widely produced synthetic plastic
polymer, after polyethylene and
polypropylene
MANUFACTURING PROCESS
 MECHANICAL PROPERTIES

• PVC has high hardness and mechanical properties.

The mechanical properties enhance with the molecular
weight increasing, but decrease with the temperature
increasing.
• The elastic modulus can reach to 1500-3,000 MPa.
The soft PVC (Flexible PVC) elastic is 1.5-15 MPa. However,
elongation at break is up to 200% -450%. PVC friction is
ordinary, the static friction factor is 0.4-0.5, the dynamic
friction factor is 0.23.
 THERMAL PROPERTIES

• The heat stability of PVC is very poor, when the

temperature reaches 140 °C PVC starts to
decompose.
• Its melting temperature is 160 °C.
• The linear expansion coefficient of the PVC is small
and has flame retardancy, the oxidation index is up
to 45 or more.
• Therefore, the addition of a heat stabilizer during
the process is necessary in order to ensure the
product's properties.
 UPVC

Unplasticized Polyvinyl Chloride Pipes

(UPVC) can be used in a wide range of
applications including electrical and telephone
cables, sewer pipes and potable water supply.
• It has an advantage over PVC in that it
offers less resistance to flow than
conventional pipes resulting in minimal
flow loss. This is achieved by the
manufacturing process that results in a
smooth inner wall.
• Commonly use for doors and windows
frames.
 CPVC

CPVC stands for Chlorinated Polyvinyl

Chloride (that extra chlorination makes all
the difference), and is distinctive for its
yellowish colour.
• This plastic pipe is somewhat flexible and
has thinner walls than standard PVC,
though is more resistant to heat, and
works well for hot water supply
applications.
• CPVC also has an advantage over PVC in
colder climates in that it acts as an
insulator, thus preventing cold water pipes
from forming condensation when water
temps get very low.
 APPLICATIONS OF PVC

Unplasticized poly(vinyl chloride)(upvc)for

construction
• Flooring
• Pipes
• Covering
• Cable
• Window frames
• Fascia and weatherboarding
 WHY USE PVC IN BUILDING?

• Strength, because of modulus of

rigidity.
• weather Resistance in all Climates.
• well Adapted to specific use (E.G
pipes).
• durability from 30 to > 100 years.
• competitive cost.
• Recyclable.
 USES OF PVC IN BUILDING

FLOORING CABLES

PLUMBING WINDOWS

ROOFING DOOR
 PIPES

PVC pipes have been in use for over 60 years. When compared with traditional pipe
materials, PVC offers valuable energy savings during production, low cost distribution and a
safe, maintenance-free lifetime of service.

TYPES OF PIPES
CPVC UPVC SWR

• For hot and cold water. • For cold water only. • For soil waste & rain
• It is yellow in colour. • It is white in colour. water.
• It is grey in colour.
 PUMPING
TEE (SOC)
MATERIALS REDUCER COUPLING(SOC)

• SIZE (MM) – ELBOW 90 (SOC) • SIZE(MM) –

15,20,25,32,40,50,…,150 20*15,25*15,….,50*40
• RS. – 10.30/- to 1115/- • SIZE (MM) - • RS. - 7.25/-to 39.00/-
• USE – Tee joint in three 15,20,25,32,….,150 • USE – One side 25mm so
sides for joint with pipe • RS. – 7.80/- to 820.00/- another 15mm. use for
and all sideshave has • USE – 90 Degree turn high to low water supply
same size. used for small turn. that's called Reducer.

FABT (BRASS THREAD ) (FEMALE)

FBT TEE
SIZE(MM) –
• SIZE(MM) – 15,20,25,32,..,50,25*15
15,20,25,32,40,50 RS.- 80.30/- to296.30/-
• RS.- 86.60/- to 237.00 /- USE – One side joint with
• USE – One side joint MAPT brass thread and
with tap. another joint with pipe.
 ADVANTAGES OF PVC PIPES

• Pressure Resistance.
• Long term durability.
• PVC pressure pipes are Designed for 50 years
but can last more than 100 years.
• No modification of the water quality.
• No taste or smell transferred to water.
• Excellent resistance to bacteria growth.
 FLOORING

• Flexible PVC flooring is inexpensive and

used in a variety of buildings covering the
home, hospitals, offices, schools, etc.
• Complex and 3D designs are possible due
to the prints that can be created which are
then protected by a clear wear layer. A
middle vinyl foam layer also gives a
comfortable and safe feel.
• The smooth, tough surface of the upper
wear layer prevents the build up of dirt
which prevents microbes from breeding in
areas that need to be kept sterile, such as
hospitals and clinics.
 TYPES OF FLOORS
DYNA FLOOR GUARD FLOOR
CONDUCTIVE PVC FLOORING SUPPORTED PVC FLOORING

HOMOGENEOUS RUBBERIZ
SINGLE LAYER PURE PVC WEAR ED FINISH
CONSTRUCTION LAYER
ANTI-BACTERIAL LAYER Heavy Embossed Anti-slip
PVC BASE
Proprietary ESD formulation TEXTILE Texture.
ANTI-BACTERIAL LAYER
LAYER
and Anti-fungal, and scratch SUBSTRATE Anti-Fungal and Scratch Resistance
PVC backing.
Resistance treatment. Jute, Felt,PP, Cotton Treatments.
or Polyester

Applications
Dyna Floor offers the highest levels of safety
for static discharge. Its main uses are:
• Defense - Explosive manufacturing units.
• Any other area requiring the highest level
of static discharge.
Applications
Guard flooring is used for dimensional stability and
for sponge like impact resistance.
• Automotive - Used as car mats.
• Transport - Used as bus floorings and for
commercial vehicles.
• Any other area requiring impact resistance or
dimensional stability while maintaining a high slip
rating.
 DELIGHT FLOOR ART FLOOR
HEAVY DUTY PRINTED PVC FLOOR PVC PRINTED FLOORING
COVERING

PUR REINFORCED
LAYER
No wax or Polish for life.
PVC BASE LAYER TRANSPARENT LAYER
the same color pure PURE PVC WEAR The top Layer is specially designed as
BASE
PVC base layer which ANTI-BACTERIAL LAYER an abrasion resistant wear layer for
LAYER
gives the material its LAYER Print film with wooden protection of the underlying print and
thickness and and Marble Design. PRINT to prevent the flooring from losing
strength. LAYER aesthetics beacause of erosion by
friction.

Applications Applications
• While the product is best suited to beautify • Marvel’s Art Printed Vinyl Flooring is
high traffic areas, different specifications of widely used in residential applications.
Delight Floor make it apt for the following • Its USP is easy installation, maintenance
uses: and low cost, while having the ability to
• Hospitals- Anti Bacterial Printed PVC add custom décor elements to your
Flooring establishment.
• Commercial Establishments, Schools and • It is the perfect choice for economically
Offices- PU Reinforced Printed PVC glamorizing homes, shops, offices,
Flooring showrooms, restaurants, malls etc.
• Residential- Scratch Resistant Luxury
SKID-SAFE FLOOR ANTI-STAT FLOOR
HEAVY DUTY ANTI-SLIP ANTI STATIC PVC FLOORING
STUD PVC FLOORING

PVC WEAR LAYER

Embedded chip design
PVC BASE with silicon carbide PVC WEAR LAYER
PVC BASE LAYER
LAYER particles and the anti-slip
ANTI-BACTERIAL LAYER PVC backing.
PVC backing with studs.
non-woven option. Glass fibre grid reinforced. INTERMEDIATE CARBAN
LAYER

Applications Applications
• While the product is best suited for Wet Areas, • Anti-Static PVC Flooring is recommended
different specifications of Skid-Safe make it apt at all areas where static charge can damage
for the following uses: critical equipment or hamper regular
• Wet Areas - Bathrooms and other wet areas- working of an establishment :
Rubberized Anti-Slip Flooring • Hospital ICU’s and Operation Theaters -
• Commercial Establishments, Schools and Anti-Bacterial Anti-Static PVC Flooring
Offices- for high traffic and inclines Portable. • Electronic Assembly Lines - Anti Static PVC
• Automotive- Boot Mats and Car Matts for Anti- FlooringTelecommunication Towers,
Slip Characteristics Computer Rooms, Radar Stations.
• Transport- for railways and commercial
vehicles.
ROOFING
 ADVANTAGES OF PVC
FLOORING AND ROOFING

• Durable.
• Freedom of aesthetic effects-
available in a wide range of colours
and patterns.
• Ease of installation, Easy to clean.
• Easily recyclable.
• Variable thickness.
 SECTION OF PVC DOORS AND
WINDOWS
CHARACTERISTICS

1. Excellent thermal insulation

because of six chambers in the
frame and leaf.
2. Highly static steel elements in the
frame and leaf.
3. Easy care thanks to large and
smooth surfaces.
4. Choice of flush design with flat
leaf, or semi-recessed design with
a rounded leaf with rounded bead.

Brand name:- Stollar

 RATES OF DIFFERENT DOORS

SR.NO. TYPES OF PVC RATE PROPERTIES

DOORS

HOLLOW Rupees 1000/- to 2000/- (per It is hollow with supports

1. piece). and stiffeners in between.
SECTION

BATHROOM Rupees 3500/- and above (per It is 100% wooden filled

2. piece). with pvc chemical powder
DOORS
and rexine making a solid
fill.

UPVC Rupees 1450/- per sq. feet Used mainly in front gates,
3. (min.). fire resistant and heavy and
its costly as it is 100%
solid.
 ADVANTAGES OF PVC DOORS
AND WINDOWS

• Lowest energy costs. Vinyl doors and windows

keep heat in during winter and out during summer. this
reduces heating and air conditioning usage for lower
energy bills.
• Maintenance free. vinyl door and windows are
nearly 100% scratch free. they never have to be painted,
scraped, or stained and they're easily cleaned with soap
and water.
• Inexpensive, vinyl is the least expensive of all
window materials, but this doesn't mean vinyl is durable,
and it won't rust or corrode.
• Variety. vinyl doors and windows have many color,
size, and style options. they can also champagne to
forest green, and sizes range widely. vinyl windows are
available in styles from awning to picture.
 DISADVANTAGE OF PVC DOORS
AND WINDOWS

• Vulnerability, in extreme wether conditions vinyl can

discolor. this is especially true in intense heat. they can't be
repainted, so when this happens, the windows has to be
replaced.
• Customization costs, vinyl windows are difficult to
shape. for standard windows and doors the costs are minimal,
but custom window can cost more depending on the scale of
the project.
• Low resale value, vinyl windows and doors don;t add as
much value to the home as do other types of window
replacements.
 ADVANTAGES OF PVC

• Durable
• Cheap material.
• Easily available.
• Ease of installation, Easy to clean.
• Can be casted to any shape.
• Easily recyclable.
• Variable thickness.
• Wide range of colours and patterns.
• Water proof.
• Highly resistance from surroundings and ultra violet light.
• Flexibility.Good electric shock proof fire resistance (wide
temperature).
• PVC pipes permit high, smooth flow of water.
• They provide resistance to many chemical.
 DISADVANTAGES OF PVC

• It is not recommended for use above 343K although it can

be taken to 253K for short periods.
• Sensitive to uv and oxidative degradation.
• HCl is evolved when it is decomposed.
• Its production cuses pollution.
• They cannot be used at high temperatures.
• They do not have the same strength as cast iron or
galvanized irons pipes.
• Higher density than many plastics.
• Some pvc are most expensive.
THERMOSETTING
(PROPERTIES)

 These are soluble in alcohol and certain organic

solvents, when they are in thermo-plastic stage.
This property is utilized for making paints and
varnishes from these plastics.
 These are durable, strong and hard.
 They are available in a variety of beautiful
colours.
 They are mainly used in engineering application
of plastics.
 EPOXIES

• Epoxies
Properties: good dimensional stability, excellent
mechanical and electrical properties, good
resistance to heat and chemicals
Applications: electrical components requiring strength,
tools and dies, fiber reinforced epoxies are used in
structural components, tanks, pressure vessels,
rocket motor casing
 PHENOLICS

• Phenolics
Properties: good dimensional stability, rigid, high resistance to
heat, water, electricity, and chemicals
Applications: laminated panels, handles, knobs, electrical
components; connectors, insulators
 POLYESTERS

• Polyesters (thermosetting, reinforced with glass fibers)

Properties: good mechanical, electrical, and chemical properties, good resistance to heat and
chemicals
Applications: boats, luggage, swimming pools, automotive bodies, chairs
 SILICONES

• Silicones
• Properties: excellent electrical properties over a wide
rang of temperature and humidity, good heat and
chemical properties
• Applications: electrical components requiring strength
at high temp., waterproof materials, heat seals
 BASED ON STRUCTURE

• Homogeneous plastics
This variety of plastic contains carbon chain i.e. the plastics of
this group are composed only of carbon atoms and they
exhibit homogeneous structure.
• Heterogeneous plastics
This variety of plastic is composed of the chain containing
carbon and oxygen, the nitrogen and other elements and they
exhibit heterogeneous structure.
 BASED ON PHYSICAL AND
CHEMICAL PROPERTIES

• Rigid plastics
These plastics have a high modulus of elasticity and they retain their shape under exterior
stresses applied at normal or moderately increased temperatures.
• Semi-Rigid plastics
These plastics have a medium modulus of elasticity and the elongation under pressure
completely disappears, when pressure is removed.
• soft plastics

 These plastics have a low modulus of elasticity and the elongation under pressure disappears
slowly, when pressure is removed.

 Soft plastics are available in a large range of colours, sizes and particularly shapes.

• USES: Used in making children’s toys eg: rattles etc., fishing baits.
soft plastics
• These plastics have a low modulus of elasticity and the elongation under pressure
disappears slowly, when pressure is removed.
• Soft plastics are available in a large range of colours, sizes and particularly shapes.
USES: Used in making children’s toys eg: rattles etc., fishing baits.

Elastomers
• These plastics are soft and elastic materials with a low
modulus of elasticity. They deform considerably under load at
room temperature and return to their original shape, when the
load is released. The extensions can range upto ten times their
original dimensions.
 PLASTIC AS A BUILDING
MATERIALS
Plastics are strong yet lightweight, and so they
are easy to transport & maneuver.
• They are durable, knock-and scratch resistant
with excellent weather ability.
• They do not rot or corrode.
• Plastics are easy to install; many have a snap-
fit kind of jointing procedures.
• Plastics offer limitless possibilities in design
achieved by extrusion, bending, moulding etc.

WATER CUBE : The National Aquatic Center in Beijing, China

 Application of plastics in building:
 Anti-vibration
 Decorative laminates
 Sealants roofing materials
 Mountings window frames
 Waterproof membranes
 Glazing pipes and gutters
 Laminates for formwork floor
 Coverings sound insulation
 Drainage systems fascia boards
Pipes: Electrical Conduits, Rain Water & Sewage pipes, Plumbing, Gas Distributions.
Cables : PVC Insulation on cables, Insulation Tapes .
Floorings: Flooring tiles & Rolls .
Domes / sky lights : Opaque as well as transparent.
Roofing : Coloured or Double skinned for insulation.
Windows & doors : Extruded sections for Door and windows and panels.
Storage tanks : Storage tanks.
Hardware accessories : Washers, Nut bolts, Sleeves, Anchoring wires.
Temporary structures: Guard cabins, tents
Insulation materials: PVC sheets, insulating membranes.
 ADVANTAGE AND DISADVANTAGE

ADVANTAGE DISADVANTAGE

 Light in weight.
 Plastic is a nonrenewable resources
 Can be easily moulded and have
excellent finishing.  Causes CANCER
 Possess very good strength and  Embrittlement at low temperature.
toughness.
 Corrosion resistant and chemically  Deformation under load.
inert.  Low heat resistant and poor ductility.
 Low thermal expansion of co-efficient
and possess good thermal and  Combustibility.
electrical insulating property.
 Produces toxic fumes when it is burnt
 Very good water resistant and
possess good adhesiveness.  It is a recycle process, but it is very
 Strong, good and cheap to produce. costly.
Unbreakable.
 GREEN PLASTIC

 Green Plastics , sometimes also called Bioplastics , are plastics that are
biodegradable and are usually made mostly or entirely from renewable
resources .Green plastics are the focus of an emerging industry focused on
making convenient living consistent with environmental stability.
 Like all plastics , bioplastics are composed of a polymer, combined with
plasticizers and additives, and processed using extrusion or thermosetting.
 What makes green plastics "green" is one or more of the following
properties:
1. they are biodegradable
2. they are made from
renewable ingredients
3. they have environmentally friendly
processing
 FIBER REINFORCED PLASTIC

• Fiber reinforced plastic (FRP), also known as fiber reinforced polymer,

is in fact a fiber reinforced plastics composite material constituting a
polymer matrix blended with certain reinforcing materials, such as
fibers. The fibers are generally basalt, carbon, glass or aramid ; in
certain cases asbestos, wood or paper can also be used..
 PROPERTIES

• Mechanical Properties
similar to glass but different strength value
• Chemical Stability
Susceptible to alkaline solutions and hot water
• Thermal Properties
High heat resistance
• Electrical Properties
insulator
• High tensile strength
high strength-to-weight ratio
• Dimentional stability
will not stretch or shrink.
• Low moisture absorption
 GLASS FIBRE PROCESSING

Raw Materials

Batching

Melting

Fiberization

Coating

Drying

Packaging
 RAW MATERIALS

• Major • Others
– Silica – Glass former – Calcined Alumina
– Limestone – Borax
– Soda Ash – Lowers mt. pt. w/ – Feldspar
limestone – Magnesite
– Waste glass – a.k.a. cullet – Etc.
 BATCHING

• Batching - exact quantities of raw materials are mixed together before being melted.
• Materials are added to lower the working temperature and add additional properties.
• Some properties of other components:
• Al2O3, CaO, MgO – alkali-resistant
• B2O3 – increase Tmelting - Tcrystalline
• E-glass (Electrical resistance)
contains Al2O3, CaO, MgO, and B2O3
• S-glass (Strength)
Contains Al2O3, MgO, and B2O3 and significantly more SiO2
• C-glass (Chemical resistant)
Large content of B2O3
• A-glass (Alkali resistant)
No content of B2O3
 MELTING

• Common furnaces has three sections:

“Receiver”
The batch is melted and uniformly. Bubbles are also
removed
High temperature (1400oC or 2552oF)
Refiner
High temperature (1370oC or 2500oF)
Forehearth – beneath this is are bushings
• Three approaches to melting
Indirect melt – a.k.a. marble remelt
Molten glass is sheared and rolled into marbles
w/ diameter of 0.62 inch (15-16 mm), then
cooled and packaged to a fiberization process.
Useful for outsourcing
Large-scale direct melt
8000-100000 tons per year
Small-scale direct melt – a.k.a. paramelters
150 to 200 metric tons per year
 FIBERIZATION

• Extrusion Attenuation
Drawing extruded molten
• Extruded through 200-8000
glass into filaments using
bushings made of Pt-Rh alloy
high-speed winder
• Bushings are heated (tangential speed of
electronically to maintain T ~2miles/~3km per minute)
(1204oC/2200oF) and High-speed winding applies
consequently, glass viscosity tension
and thickness Diameter 4m to 34m

Molten glass flowing through bushings

 COATING

A.k.a. Sizing
0.5-2% (w/w)
3 common types:
Lubricants – Protect filaments from abrading and breaking
Binders – binds resin to glass fiber
Coupling agents – increase affinity for specific resins
 DRYING

Sized filaments are collected

Collection of sized filaments
Strands
produce twine-like strands
Winders
The strand is wound onto a drum produce balls or “doffs”
Used in attenuation
Creel
produce multi-end
Dried in an oven products
 PACKAGING

Continuous-filament
Rolled in drums and formed into yarns
Staple-fiber
while cooling, jets of air break filaments into lengths
of 8-15 inches
• Chopped fiber
• Yarns are chopped into short, uniform lengths
• Glass wool
• Cooling involves a downward jet of (hot) air, making
the fibers fall randomly onto a conveyor belt,
forming a fleecy mass
 Fiber Reinforced Polymers (FRP, Fiberglass)
FRP products generally produced as a thin rigid
laminate shell formed by pouring a polyester or
epoxy resin gel coat into a mold.
Application : Its good molding ability and
versatility to represent stone, wood, metal and terra
cotta make it an alternative to ornate or carved
building elements such as column capitals, bases,
spandrel panels, belt courses, balustrades, window
hoods or parapets. Its ability to reproduce bright
colors is a great advantage.
Advantages:
•lightweight, long spans available with
a separate structural frame
•high ratio of strength to weight
•good molding ability
•easily installed, can be cut, patched,
sanded
•non-corrosive, rot-resistant
Disadvantages:
•ultraviolet sensitive unless surface is
coated or pigments are in gel coat
•vapor impermeability may require
ventilation detail
 ROOFING

Structural Day lighting Panel Features Fiberglass Roofing

Natural light  Cooling tower casing

transmission Reduced energy
Lasting aesthetics bills
Maintenance free
Range of profiles
& colors
 APPLICATIONS

GFRP can be used for both interior and exterior fixtures in a variety of
shapes, styles, and textures; in new buildings or restorative projects.
It is mostly used in building • Facades
• Cornice
• Domes • Porticos
• Fountains • Cupolas
• Columns • Roofs
• Balustrade • Entryways
• Planters
• Panels
• Sculpture
• Moldings
 Stairs and decking in brazil Kolding footbridge in Denmark

Eye catcher building in Switzerland ETAR Vila Moura in Portugal

USED IN
 TYPIC AL USES OF
GFRP

TUF-BAR Glass Fiber Reinforced GFRP mesh Fiber reinforced plastic sheets
Polymer Rebar
 ADVANTAGE OF GRFP

•High Strength
•Lightweight
•Resistance
•Able to Mold Complex Shapes
•Low maintenance
•Durability
 GREEN AND SUSTAINABILITY

Fiberglass is a natural choice when you’re seeking energy-efficient,

green, sustainable solutions.
Due to its composition, fiberglass is known for its very low embodied
energy ─ the total energy required to produce a product from the raw
materials stage through delivery of fiberglass products

Typically fiberglass requires no added materials to reinforce it, reducing the bulk and
weight of windows and doors, helping cut transportation costs in the process.
Sustainability starts with sand ─ an abundant natural resource
The main ingredient in fiberglass is glass. Since glass is made from sand ─ an
abundant, natural, non-depleting resource ─ fiberglass is a highly-sustainable
solution
Because of their low coefficient of thermal expansion, fiberglass windows and doors provide
energy-efficient solutions that help seal out the elements - even in extreme hot and cold
climate conditions.
COST – 75RS/ SQ FEET
 GFRP sample colors for tiles

GFRP Weathered GFRP Patina

Finish Finish

GFRP Coral
Finish

GFRP Stone GFRP Wood

Finish Finish