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UNLOADING TECHNIQUE
• Line up of Equipments- Vacum Cyclone loader, Drums for Spent
Catalyst, Forklift, Pallets
• Install air movers and perform continuous gas monitoring.
• Layup of Vacum Hoses inside Reactor
• Unloading of Catalyst by vacuming
• Using Dry Cyclone Sucker removing of catalyst and loading into Drums
or Jumbo bags.
• Net Weight and Gross weight of the filled spent catalyst drums to be
recorded.
• After Unloading inspection by plant reliability Department for
Mechanical integrity and by Operations and Process Department for
relevant inspection.
Loading Technique
LOADING TECHNIQUE
• Line up of Equipments- Loading Hopper, Crane, Forklift, New Catalyst
Drums, Loading Sock, Scaffolds for prebagging.
• Lineup of New Catalyst Drums near reactor for prebagging.
• Prepare a scaffold platform around Hopper for loading new catalyst
drums to Hopper.
• Using forklift transfer Drums on the scaffold platform and manually
loading catalyst in to hopper.
• Attach loading sock to the Hopper’s outlet Nozzle
• Lift the loading Hopper and hold it near location of loading.
• Open the Hoppers outlet Nozzle and using loading sock load inside the
vessel.
• Using a approved technique ensure uniform loading in all areas of bed.
• Inspection to be done by Operations and process Departmen for
proper loading.