Project Review meeting on

Kochi – Mangalore Pipeline Project

KKBMPL – PH II

Date: 14.05.2019

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 SALIENT FEATURES – KKBMPL PH II
Board approval Date 22nd June 2009

Completion Schedule Feb’2019 (As per PNGRB Approval)

Rs. 2915 Crs (Under Revision)
Approved Cost
Rs. 5294 Crs (Under Approval)
Ph-IIA: Kochi- Mangalore 30" /24” x 445 Km
Length & Diameter
Ph-II B: Koottanad – Bengaluru 24” x 428 km
Capacity 16.0 MMSCMD
Kochi- Mangalore Section : Karnataka (35), Kerala (409)
States & Length Kootanad- Bangalore Section : Kerala ( 94 ), Tamil Nadu ( 310),
Karnataka ( 24)

Gas Source Petronet LNG terminal, Kochi and through P/L network at Bangalore

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Mangalore MCF RT 347.175 Bangalore RT 525.615

MALAVUR SV-18M 341.700 IV B

ARKULA SV-17M 324.100 35 KM KERALA 503.000 KM Tamilnadu, Krishnagiri
KODALAMUGURU 16M 308.000 Kerala & Karnataka TAMIL NADU 310.000 KM Karnataka Bangalore Denkannikotta
ICHALAMPADI IP 292.315 Border, CH: 312.495 KARNATAKA 59.000 KM Urban - Anekal Taluk
CHANGALA SV-15M 275.578 IV A Tamil Nadu & Karnataka
AMBALATHARA SV-14M 70KM Border CH: 499.264
254.000
PEROLE SV -13M 242.175

ALAPPADAMBA SV-12M 225.937 SPD. IIIB

PARIYARAM SV -11M 208.323 47 KM
KURUMATHOOR IP-2M 195.114
KOODALI SV-10M 178.507
OLAYIKKARA SV-9M 162.361 SPD . IIIA
KADAVATTUR SV-8M 148.303 64 KM
AYANCHERI SV-7M 131.096

KOTTUR SV-6M 111.256

UNNIKKULAM IP-1M 96.261
SPD IIB
67 KM Kerala & Tamil Nadu
PUTHOOR SV-5M 80.705 Border CH: 189.015
Kerala, Palgat,
AREAKOD SV-4M 63.739 Pudussery East
NARUKARA SV-3M 46.006
KODUR SV-2M 32.360
SPD. IIA
KATTIPPARITHI SV-1M
64 KM Tamilnadu
15. 529 Coimbatore South,
0.00 Mangalore/97
KOOTTANAD IP1 0.000 90.6155 Bangalore –IP Koottanad Pichanur Village
CHOWANNUR SV5 76.774
ANNAKARA SV4 65.364
KARALAM SV3 45.500
SPD. I
POOMANGALAM SV2 32.982
97 KM
PUTHENVELIKKARA SV1 17.773
0.000
KOCHI 3
 KKBMPL PH II- SPREAD WISE

MANGALURU BENGALURU KARNATAKA

Section-IVB, 24” x 35 Km
Kodalamuguru, Kasargod
Section-IVA, 24” x 70 Km
Perole, Kasargod
Section-IIIB, 24” x 47 Km
Kurumathoor, Kannur
Section-IIIA, 24” x 64 Km
Ayancheri, Kozhikode
Section-IIB, 24” x 67Km
Areacode, Malappuram
Section-IIA, 24” x 64 Km
Koottanad
24” x 48 Km
(24 Km in Karnataka, 24 Km in TN)
Krishnagiri
1. Kochi- Koottanad – Mangaluru Section: 444 Km
Coimbatore (Kerala – 409 Km, Karnataka – 35 Km)
Palakkad
2. Koottanad – Bengaluru Section: 428 Km
24” x 94 Km (Kerala – 94 Km, TN – 310 Km, K’taka – 24 Km)
(upto TN border)

Section-I
30” x 97 Km

KERALA KOCHI TAMIL4 NADU

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 KKBMPL PH II- OVERALL PROGRESS
• Physical Progress: Sch-89.6 % & Act-89.75 %
• Capex : Rs. 1953 Crores (including IDC) against approved Project Cost of Rs. 2918 Cr.
Construction progress:
Activities Scope Progress as on 12.05.2019

ROU Hand over Completed

Grading 445 km.

445 Km
Welding 441 km.

Lowering 430 km.

• Kerala region & Dakshina Kannada in Karnataka were severely affected during the
unprecedented floods in the month of Aug-Sept’2018 which affected the work progress in
many locations and damage to many critical equipments all across the RoU.

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 KKBMPL PH II- CONSTRUCTION PROGRESS

SCOPE ROU H/O GRADING WELDING LOWERING HYDROTEST COMPLETION

SECTION CONTRACTOR
(Km) (Km) (Km) (Km) (Km) (Km) DATE

I IECCL 97 97 97 97 97 97 Apr’ 2019

IIA KPTL 64 64 64 63 60 16 May’ 2019

IIB KPTL 67 67 67 66 62 10 May’ 2019

IIIA KPTL 63 63 63 63 62 0 May’ 2019

IIIB ACE 47 47 47 47 47 47 Apr’ 2019

IVA IECCL 72 72 72 72 71 46 June’2019

IVB IECCL 35 35 35 33 31 6 May’ 2019

445 445 445 441 430 222

TOTAL May‘ 2019
100% 100% 100% 99% 96% 49%

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 KKBMPL PH II- HDD PROGRESS
Best
Laying COMPLTD.
SECTION Krita Vardan Gypsum NRP Torrent Atindra Completion
Contractor / SCOPE
date

I 12 / 12 7/ 7 3 */ 3 - 1/1 - - 23* / 23 Mar’ 2019

IIA 5/ 6 1/ 2 - 3/ 4 - 1/1 5/6 15 / 19 May’2019

IIB 5/9 - - - - - 0/2 5/ 11 May’2019

IIIA 13$ / 14 - - - - - 2/2 15 / 16 May’2019

IIIB 6/6 - - - - - - 6/6 Dec’ 2018

IVA 3/3 - - - 0/1 - - 3/4 Jun’ 2019#

IVB 3/4 - 0 / 1** - - - - 3/4 May’ 2019

47 / 54 8/9 3/3 3/4 1/2 1/1 7/ 10 70/ 83

TOTAL May‘ 2019
87% 88% 100% 75% 50% 100% 70% 84%

• * Periyar River HDD is under rectification.

• $ Valapattinam River HDD - Redo
• # Except for Chandragiri river
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• ** Converted to Open Cut
 SECTION- I (M/s. IECCL) MECH.COMPLETION TARGET: 25.05.2019
HT-2 HT-3 HT-4 HT-5 HT-6 HT-7
HT-1
CH 0 CH 0.7 CH 25.2 CH 33.4 CH 41 CH 56 CH 72 CH 92
0.7 24.5 KM 8.2 KM 7.6 KM 15 KM 16 KM 20 KM

HT
HT HT
COMPLETED HT COMPLETED HT COMPLETED HT COMPLETED HT COMPLETED
COMPLETED COMPLETED

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 SECTION :II-A (M/s. KPTL) MECH.COMPLETION TARGET : 30.05.2019
HT-3 HT-1 HT-2 HT-4 HT-5
CH 0 CH 10.1 CH 16.6 CH 35.4 CH 60.1 CH 64.7
10.1 KM 6.4 KM 18.8 KM 24.7 KM 4.6 KM
kmKM
TARGET TARGET TARGET TARGET
25th May’ 2019 20st Mar’ 2019 30thMay’ 2019 30thMay’ 2019

BALANCE BALANCE BALANCE BALANCE

Welding : 5 Nos Welding: 2 Jts Welding : 30 Jts Welding: 30 Jts
Lowering: 0.13 Km Lowering: Nil Lowering: 1.5 Km Lowering: 1.2 Km
Tie Ins : 2 Nos HT COMPLETED Tie Ins : 2 Nos Tie Ins : 8 Nos Tie Ins : 4 Nos
HDD (Oth) -3 HDD (KPTL) -1
CREW
ACTION PLAN
CREW Tie-in Crew -2 nos Ch.38.9(Krita),
Ch.39.4(Gypsum & ACTION PLAN
Tie-in Crew will Ch.50.9(Athidra ) HDD HDD (KPTL)- Rig
mobilize after Ch 9.4 under progress Mobilized.
HDD post hydrotest
CREW
Tie-in & Lowering : 3
Nos CREW
Rock Breaking – 1No Tie-in & Lowering : 1
existing Rock Breaking – 2 Nos

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 SECTION : II-B (M/s. KPTL) MECH.COMPLETION TARGET : 30.05.2019
HT-4 HT-1 HT-3 HT-2 HT-5
CH 64.7 CH 74.4 CH 85.2 CH 102.3 CH 119.5 CH 127
10.7 KM 10.8 KM 17.1 KM 17.2 KM 7.5KM

TARGET Completed TARGET TARGET TARGET

30th May’ 2019 25thMay’ 2019 25th May’ 2019 20th May’ 2019

BALANCE BALANCE BALANCE BALANCE

Welding: 40 Jts Welding: 40 Jts Welding: 3 Jts Welding: 4 Jts
Lowering; 1 Km Lowering; 4 Km Lowering; 0.17 Km Lowering; 0.5 Km
Tie Ins : 9 Nos Tie Ins : 10 Nos Tie Ins – 3 Nos Tie Ins : 2 Nos
HDD(KPTL): 2 HDD(KPTL): 1
HDD (Atindra) : 1 HDD(Atindra): 1 HDD(KPTL): 1

ACTION PLAN ACTION PLAN ACTION PLAN

Ch.65 HDD ,Pilot U/P Rock Strata-4, WIP ACTION PLAN
Ch.74 HDD –Rig Ch 92 HDD 42”Reaming U/P Rock Strata - 1 Ch.126 HDD New Rig (krita )
Mobilized Ch.93 HDD 36” reaming U/P Under mobilization.
Ch.71 HDD Pilot U/P Hydrotest Up to HDD –ve
CREW side .
CREW Welding & Tie-In : 2 CREW
Tie-In crew : 3 nos Rock cutting crew- 5 Nos Welding & Tie-In : 1 CREW
Rock cutting crew- 1 No Welding & Tie-In : 3 Nos
 SECTION-IIIA (M/s. KPTL) MECH.COMPLETION TARGET : 30.05.2019
HT-2 HT-4 HT-3 HT-5 HT-1 HT-6
CH 127 CH 147.8 CH 158.4 CH 171.6 CH 179.7 CH 193 CH 195
21.8 KM 10.4 KM 12.6 KM 8 KM 14 KM 1.8 KM

TARGET TARGET TARGET TARGET TARGET TARGET

20th May’ 2019 15th May’ 2019 30thMay’2019 30th May’ 2019 30thMay’ 2019 30th May’2019

BALANCE BALANCE ACTION PLAN BALANCE Water Filling under BALANCE

Welding: 02 Jts Welding: 2 Jts Tie-In: 4 Jts progress. For HT. Welding: 8 Jts
Lowering: 0.048Km Lowering: 0.2Km Cleaning for HT completed Lowering : 0.04 Km
from Ch.164 to 171, HDD completed,
ACTION PLAN Cleaning from Ch. 158.4 to ACTION PLAN
ACTION PLAN Clean pass under progress 164 will start from 20th HDD at Ch. 171 work
Completion by 15th May May under progress completion ACTION PLAN
CREW by 25th May Re do of HDD @
Welding & Tie-In : 2 CREW ch: 193Km
Lowering : 1 Welding & Tie-In : 2 Enabled
Lowering : 1 mechanical
completion
without prejudice
to contract.

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 SECTION : III-B (M/s. ACE) MECH. COMPLETION TARGET: 25.05.19

HT-1 HT-2 HT-3

CH 195 CH 216 CH 231.5 CH 242
21.4 KM 15 KM 10.5 KM

HT COMPLETED, Swabbing Under Progress HT COMPLETED, Swabbing Completed HT COMPLETED, Swabbing yet
to started

Balance : 4 nos of Golden Joints Balance : 3 nos of Golden Joints

Balance : 2 nos of Golden Joints

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 SECTION : IV-A (M/s. IECCL) MECH.COMPLETION TARGET : 30.05.2019 *

HT-5 HT-1 HT-4 HT-8 HT-7 HT-2 HT-3 HT-6

CH 242.2 CH 248.5 CH 262 CH 273 CH 274.5 CH 285 CH 299 CH 305 CH 312
6.8 KM 14.9 KM 10.05 km 1.5 KM 10.5+ 2.7 RR 14 KM 6 KM 7 KM

TARGET TARGET
TARGET
10th May 19 25th May 19
25th May 19
BALANCE
HT COMPLETED HT Welding : 8 BALANCE HT Completed. HT Completed BALANCE
COMPLETED Jts Welding : 3 Jts
ACTION PLAN Welding : 04 Jts
Lowering: 0.14 Lowering: 0.35
Internal Cleaning under
ACTION Km Km
progress
PLAN
Chandragiri ACTION PLAN
River HDD - 340 Mts social
Pilot u/p ACTION PLAN Forest
Completion Piping works will permission to be
by 25th June. be carried out in expedited for
parallel at SV- lowering(Expecte
15m, Final d by 20.05.19)
CREW Golden Jt by
Welding : 1 15.07.2019

CREW
Welding : 1
Lowering :1

* Except HDD of Chandragiri River completion by 30.06.19 13

 SECTION : IV-B (M/s. IECCL) SINGLE PIECE TARGET : 30.05.2019
HT-6 HT-2 HT-8 HT-4 HT-7 HT-3 HT-5 HT-1
CH 312.5 CH 316.9 CH 323 CH 324 CH 328 CH 331 CH 337 CH 341.8 CH 347.2
4.4 KM 6.1 KM 1.0 km 4.00 KM 3.0 KM 6 KM 4.8 KM 5.6 KM

TARGET TARGET TARGET TARGET TARGET TARGET TARGET

15th May 19 15th May 19 30th May 19 15th May 19 25th May 19 15th May 19 20th May19

BALANCE BALANCE BALANCE BALANCE BALANCE BALANCE BALANCE

Welding : 83 Jts Welding : Nil Welding : 25 Jts Welding : 3 Jts Welding : 34 Jts Welding : 2 Jts Welding : 39 Jts
Lowering; 1.368 Km Lowering; Nil Lowering : Lowering; Lowering: 0.576 Lowering; Lowering: 1.015
0.865 Km 0.354 Km Km 0.168 Km Km
Railway & Railway Crossing
HT Cleaning to Crossing,(Permi Gurupura HDD (Permission
start from ssion awaited – (24” Reaming in awaited –
15.05.2019 Expected by progress) Expected by HYDROTEST
15.05.2019) 15.05.2019) COMPLETED
SV Station. ACTION ACTION PLAN
ACTION PLAN ACTION PLAN ACTION PLAN PLAN WIP
WIP WIP WIP WIP
ACTION PLAN CREW ACTION PLAN
CREW WIP Welding : 1 WIP
CREW Welding : 1 Lowering :1
Welding : 2 CREW CREW CREW
Lowering : 1 Welding : 1 Welding : 2 Welding : 2
Lowering : 1 Lowering :1 Lowering :2

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 TERMINALS
S.NO CONTRACTOR SECTION TOTAL (Nos) SCOPE
DT, SV-1, SV-2, SV-3, SV-4, SV-5 & IP-
1 M/S IL&FS I 7
1
SV-5M, IP-1M, SV-6M &
2 M/S KPTL IIB 4
SV-7M

IIA SV-1M, SV-2M, SV-3M & SV-4M

PART-A
3 6
M/S JPG
IIIA (Part) SV-8M & SV-9M

SV-10M, IP-2M, SV-11M, SV-12M &

PART-B IIIA & IIIB
SV-13M
4 M/S MD ESTHAPPAN 6
IVA (Part) SV-14M

PART-C IVA & IVB SV-15M, IP-3M & SV-16M

5 M/S TP 6
CONSTRUCTIONS IVB SV-17M, SV-18M & RT-MCF
 STATUS OF TERMINAL WORKS OF KKBMPL PHASE-II

Total No of Boundary Wall Guard Room Control Room Process Area

Stations WIP WIP WIP Mechanical-WIP

28 28 27 28 28

% Status 80 % 92 % 92 % 80 %

Work under
Balance Terminal Work under progress Work under progress
SV-04M progress in all
Work to be Started in all terminals in all terminals
terminals

Target Completion
May’19 May’19 May’19 June’19
Date

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