PRESENTED BY

Md. Rabby Hasan

ID# 14307005
Department of Mechanical Engineering

IUBAT- International University of Business Agriculture and Technology

April 23, 2018

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 PRESENTATION
ON

A Study on Garments Maintenance

& Manufacturing at
Patriot Group BD
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 Contents

 Introduction
 Objectives
 Company Profile
 boiler
 Genaretor
 compressor
 Fire safety
 Problem finding ,Analysis and solution
 Recommendation
 Conclusion

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 INTRODUCTION

I have prepared this presentation on the basis of

my report which was a part of my internship.
I am going to discuss about boiler, genarator and
compressor machine in Patriot Group BD
I am also discuss the maintenance part, utility
part, Industrial Safety part, problem finding,
problem analysis and solution of the problem of
my presentation.

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 Objective of Study

Familiarize with all kind of machine name and their

performance.
To know how to maintain a garments industry as well
as other organization.
To know operation and maintenance process.
Check the performance of machine.
To build a good communication skill with group of
workers and learn to proper behavior of corporate life
in industrial sector.

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 Objective of Study
Internships will increase a student's sense of
responsibility and good work habits.
Internships also increase knowledge in
writing report in technical works/projects.
To build the strength, teamwork spirit and self-
confidence in students life.
To enhance the ability to improve students
creativity skills and sharing ideas

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 BASIC INFORMATION OF COMPANY
Patriot Group BD is one of the most famous industry in Bangladesh.

.
Location :
430/1/A, Tejgaon Industrial Area
Dhaka 1230, Bangladesh
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 General Information about the Company:

Owner : Iqbal Hussain

Type : 100% ready made Garments

Year Of Established :1994

Member of :BGMEA , BKMEA

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Key Information

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Customers

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 Utility
In Patriot Group BD All kind of  Gas use for steam
utility facilities are available. production.
used from TITAS Gas
The utility facilities are: Distribution Co Ltd
Gas
 Electricity: supplied
from PDB and also by
Electricity Generator Equipment.
 Steam supplied from
Steam boiler using Natural Gas

Compressed Air

Effluent Treatment Plant

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BOILER
a closed vessel
in which water
or other liquid
is heated,
steam or vapor
is generated

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Types of Boiler

• Fire tube boiler

A boiler in which water
surrounds the tubes through
which hot gases pass from
the furnace to the stack.
• Water tube boiler
A boiler in which the water
is heated inside tubes
and the hot gasses surround
them

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14
 Boiler Mounting
Pressure Gauge indicates the
pressure of the steam in the
boiler.

Water Level Indicator

indicates the water level in
the boiler.

Safety valve is to prevent the

Increase of steam pressure in
the boiler above its design
pressure.

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 Boiler Mounting
Fusible Plug
A piece of easily fusible alloy, placed
in one of the sheet and intended to
melt and blow off The steam in case
of low water.

Steam Stop Valve

The function of the steam stop valve is
to stop or open the steam supply from
the boiler to the point of application

Feed Check Valve

A valve placed at the boiler end to
regulate the flow of water.

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 Boiler Accessories
• Super heater
A super heater is a device used to
convert saturated steam or wet
Steam into superheated steam or
dry steam
• Economizer
A common application of
economizers in steam power
plants is to capture the waste
Heat From boiler stack gases (flue
gas) and transfer it to the boiler
feed water.
• Air Pre-heater
The function of the pre- heater is
to heat the air before it enters 17
the combustion chamber
 Boiler Accessories
• Feed water pump: The
feed water pump is used to
feed water to the boiler.

• Pressure reducing valve:

The function of the pressure
reducing valve is to
maintain constant pressure
on its delivery side of the
valve irrespective of
fluctuating demand of
steam from the boiler

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 Application of boiler in garments
factory.
 Steam is use to yarn washing.

 Moreover, steam is use for fabric washing.

 In compactor machine it is use for ironing the

fabric.

 In dyeing section steam is use to coloring

fabric.

 It is also use for finishing treatment.

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 Generator
• An electrical
generator is a
machine which
converts
mechanical energy
into electrical
energy.

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 Working Principle Generator
Chemical energy of fuel
combustion

Thermal Energy
Expansion
cooling of gases
Mechanical Energy
Generator

Electrical Energy

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 Main Components of Diesel
Generator
• Engine : The source of the
mechanical energy input for the
generator
• Alternator: Alternator Produces
electrical energy from the
mechanical input supplied by
the diesel engine.
• Cooling system : Continually
using the generator heats up
various components. The
cooling system helps withdraw
heat, produced when the
generator is working. 22
 Main Components of Diesel
Generator
• Exhaust system Exhaust
fumes emitted by a diesel
generator contain highly
toxic chemicals that need to
be properly managed.
• Air Filter: The filter removes
solid particles such as dust,
pollen, mold and bacteria
from the air.
• Control panel: The user
interface for controlling the
generator, including start
up, shut down controls, fuel
gauges, and phase selector
switches etc.
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 Application of boiler in
Garments industry
Generator provides back up power.

It adds extra power on main grid of the

industry.

Helps to run production continuously by

providing power.

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 Compressor
• A compressor is
a mechanical
device that
increases the
pressure of a gas
by reducing its
volume
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 Main Components of Copressor
Air-end
Suction Valve
Electric Motor
Oil Tank
 Oil Filter
 Air-Oil Separator

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 Compressed Air Application
• It is used in fabric cutting table.

• Compressed air is used to steam treatment yarn.

• Used for control purpose through valves and

cylinders.

• Used for cleaning purpose.

• It controls the pneumatic valve of the machine.

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 Fire safety
in patriot Group BD

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 Major Industrial Fire Causes
• Electric and Mechanical
Failure
• Improper handling of
flammable liquid
• Spark from cutting and
welding
• Poor housekeeping
• Careless smoking

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 Classification of fire
• Class A: SOLIDS such as
paper, wood, plastic etc
• Class B: FLAMMABLE
LIQUIDS such as paraffin,
petrol, oil etc
• Class C: FLAMMABLE
GASES such as propane,
butane, methane etc
• Class D:METALS such as
aluminium, magnesium,
titanium etc
• Class F:Cooking OIL & FAT
etc

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Fire fighting systems and equipment in
patriot Group BD
• fire extinguishers
• fire hose reels
• fire hydrant systems
• automatic sprinkler systems.
• Fire pump

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Fire Extinguisher available in patriot
Group BD
• CO2 Type Fire
Extinguisher

• Dry powder fire

extinguishers

• FOAM Type Fire

Extinguisher
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Uses of CO2 Type Fire Extinguisher
• Fires involving
equipment such as
computers, or
generators (‘electrical’
fires)
• Fires involving some
flammable liquids, such
as petrol, diesel, and
paint (‘class B’ fires)

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 Uses of Dry Powder Fire Extinguisher

 Multi-purpose fire extinguishers

• Fires involving flammable solids,
such as paper, wood, and
textiles (‘class A’ fires)
• Fires involving flammable liquids,
such as petrol, diesel, and paint
(‘class B’ fires)
• Fires involving flammable gases,
such as butane and methane
(‘class C’ fires)
• Electrical fires involving electrical
equipment up to 1000v

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 Uses of Foam Fire Extinguisher
• Fires involving flammable
solids, such as paper,
wood, and textiles (‘class
A’ fires)
• Fires involving some
flammable liquids, such
as petrol, diesel, and
paint (‘class B’ fires)
• Fires involving electrical
appliances IF the
extinguisher has passed
the 35kv conductivity test

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How to use fire extingusher

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 Fire sprinkler system

• Sprinklers respond
to a fire while it is
still small,
preventing the fire
from developing
into a major
threat.

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 Sprinkler System Components
– Sprinklers
– System piping
– A dependable water source
– Most systems also require an
alarm and system control
valves

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 Sprinkler Head Components
• a frame,
• thermal operated
linkage
• cap,
• orifice,
• deflector

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 Sprinkler Head Components
• Frame
– The frame provides the main
structural component which holds
the sprinkler together.
– The water supply pipe connects to
the sprinkler at the base of the
frame
– The frame holds the thermal
linkage and cap in place, and
supports the deflector during
discharge
 Sprinkler Head Components
• Thermal linkage
– The thermal linkage is the component
which controls water release
– Under normal conditions the linkage
holds the cap in place and prevents
water flow
– Common linkage styles include
soldered metal levers, frangible glass
bulbs, and solder pellets
 Sprinkler Head Components
• Cap
– The cap provides the water tight seal
which is located over the sprinkler
orifice.
– This component is held in place by
the thermal linkage
– Operation of the linkage causes the
cap to fall from position and permit
water flow
 Sprinkler Head Components
• Orifice
– A machined opening at the base of the sprinkler frame
– It is from this opening which extinguishing water flows
• Deflector
– The deflector is mounted on the frame opposite the orifice
– The purpose of this component is to break up the water
stream discharging from the orifice into a more efficient
extinguishing pattern
– Deflector styles determine how the sprinkler is mounted
 Types of Sprinkler Heads
• Common sprinkler mounting styles include

Upright Pendent

Sidewall
Working principle

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 Fire pump

• A fire pump is a part of a

fire sprinkler system's water
supply and powered by
electric, diesel or steam.
The pump intake is either
connected to the public
underground water supply
piping, or a static water
source (e.g., tank, reservoir,
lake). The pump provides
water flow at a higher
pressure to the sprinkler
system risers and hose
standpipes

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 Fire door
• A fire door is a door
with a fire-resistance
rating used as part of a
passive fire protection
system to reduce the
spread of fire and
smoke between
separate compartments
of a structure and to
enable safe egress from
a building

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 fire hose
• A fire hose a high-
pressure hose that
carries water or other
fire retardant to a fire to
extinguish it. Outdoors,
it attaches either to a
fire engine or a fire
hydrant. Indoors, it can
permanently attach to a
building's standpipe or
plumbing system.

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54
 Problem 1: Bearing house got too
much tighten in gear box of slitting
machine
• Analysis: Due to sudden
cooling after gas welding
the area of bearing house
get decreased. As a result,
bearing couldn’t move
smoothly and it broke.
• Solution: The area of
bearing house has been
increased by scraping
with cutting tool and a
new bearing replaced
the old one.
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 Problem 2: Leakage of steam in
pneumatic control valve
• Analysis: This valve was
not closed completely
as a result steam was
leaking out. The rubber
seal alignment
displaced.
• Solution: Changed the
rubber seal inside the
valve and fixed it in line
using thread tape.
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 Problem 3: Make free all the fire
equipment passing way.
• Analysis: If the fire
equipment are block by
worker other then it is
difficult to use when
necessary.
• Solution : Make confirm
that all the fire
equipment are always
free for use

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Problem 4: Arrange regular fire safety
and firefighting training.
• Analysis: It is difficult to
make worker safe from
fire without basic
training.
• Solution: Make confirm
100% work are known
the basic rules for fire
safety and at least 6%
worker are train as a
fire fighter.
•
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 Problem 5: maintain check list.

• Analysis: without
maintaining check list it
is impossible to make
the factory and people
safe from fire.
• Solution: maintain the
checklist regularly .

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 Recommendation
 Some old machines which consume more electricity and prone to
accident. This machine should be replaced by new machine.

 Authority should apply for higher speed gas line and increase the
dimension of gas pipe line to 12 inches instead of 4 inches.

 There is not enough space to store the finished goods. Store area
might be increased.

 Ear muff should use regularly in generator room.

 Workers and operators didn’t use safety items properly and

regularly. Authority Should apply safety rules strictly.

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 Conclusion
 I have seen operation and maintenance process of machine
such as, blower, generator compressor maintenance etc.
 I have learn about industrial fire safety from here
 My practicum concern with operation , maintenance, identify
problem, analysis the problem and solution the problem.
 By completing my practicum, I have learn lot of thing which
is very helpful to completed my academic knowledge
fulfillment and develop my future career.
 I am very pleasure to work as trainee engineers in Petriot
Group and gratitude them for their enormous help.

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