WELCOME TO

TECHNOCRAT AUTOMATION

FOR

INDUSTRIAL AUTOMATION
SYSTEM DESIGN
COURSE
 Industrial Automation

Manufacturing Process Plant

Automation Automation
 COMPUTER
CENTRE

CO-ORDINATING CO-ORDINATING
COMPUTER COMPUTER

SUPERVISORY SUPERVISORY SUPERVISORY SUPERVISORY

COMPUTER COMPUTER COMPUTER COMPUTER

CO..LER CO..LER CO..LER CO..LER CO..LER CO..LER

CON..TER INV..TER P.AMP P.AMP P.AMP P.CON

M M
SERVO FLOW
DC FAN LEVEL
DRIVE CONTROL
MOTOR CONTROL FURNACE
VALVE
Process Automation System Hierarchy
Plant Management Level 4

Production Scheduling & Control Level 3

Plant Supervisory Control Level Level 2

Direct Process Control Level Level 1

Plant Level 0
Functions: Direct Process Control

Data acquisition

Data check

Plant monitoring

Open & closed loop control

Reporting
Functions: Plant Supervisory Control

Plant performance monitoring

Plant co-ordination

Optimal process control

Adaptive control

Failure detections
Functions: Production Scheduling & Control

Production dispatching

Inventory control

Production supervision

Production re-scheduling

Production reporting
Functions: Plant Management
Market & customer analysis

Orders & sales statistics

Capacity & order balance

Order dispatching

Production planning

Terms supervision

Financial surveys
Manufacturing Automation System Hierarchy

Factory
Level
Production
Planning &
scheduling
Plant monitoring Shop level
& Order tracking

Shop floor data collection Shop floor level

& Supervisory control (process control level)

Group (cell) Data collection Group (cell)

& group (cell) control Control level

Data collection, signal check Control

& machine control Level

Sensing devices
Industrial Communication
 THE CORE MODULES

INDUSRIAL FIELD INSTRUMENTS & PC BASED

SYSTEM FOR INDUSTRIAL AUTOMATION

PLC & PID CONTROLLERS

INDUSTRIAL DATA COMMUNICATIONS

SCADA/HMI SYSTEM DEVELOPMENT

RTOS FOR TIME CRITICAL & RELIABLE AUTOMATION

INDUSTRIAL FIELD INSTRUMENTS

AND

PC BASED SYSTEM
FOR
INDUSTRIAL AUTOMATION
What is LabVIEW?
DAQ System Components
Basic Structure of Intelligent
Sensors