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Design Rationale of

Longitudinal Welded Steel


Aqueduct
Design Drawings of Longitudinal Welded Aqueduct
Design Drawings of Spiral Welded Aqueduct
Material Selection
Weld Detail Requirement
Conclusion
Design Drawings of Longitudinal
Welded Aqueduct

Pipe Segment Detail


Design Drawings of Longitudinal
Welded Aqueduct

Stiffener Detail
Design Drawings of Longitudinal
Welded Aqueduct

Detail: Circumferential and Longitudinal Butt Weld (Typ.)


Design Drawings of Longitudinal
Welded Aqueduct

Detail: Bevel End for Welded Joints (Typ.)


Design Drawings of Spiral Welded
Aqueduct

Pipe Segment Detail


Design Drawings of Spiral Welded
Aqueduct

Detail: Bevel End for Welded Joints (Typ.)


Material Selection as per AWWA
Standard
Grades of Steel Used in AWWA C200
Specifications for Fabricated Pipe Design Stress Minimum Yield Point Minimum Ultimate
50% of Yield Point (psi) Tensile Strength (psi)
(psi)
ASTM A36 18,000 36,000 58,000
ASTM A283 GR C 15,000 30,000 55,000
GR D 16,500 33,000 60,000
ASTM A570 GR 30 15,000 30,000 49,000
GR 33 16,500 33,000 52,000
GR 36 18,000 36,000 53,000
GR 40 20,000 40,000 55,000
GR 45 22,500 45,000 60,000
GR 50 25,000 50,000 65,000
ASTM A572 GR 42 21,000 42,000 60,000
GR 50 25,000 50,000 65,000
GR 60 30,000 60,000 75,000
Material Selection as per AWWA
Standard

Grades of Steel Used in AWWA C200

Specifications for Manufactured Design Stress Minimum Yield Point Minimum Ultimate
Pipe 50% of Yield Point (psi) Tensile Strength (psi)
(psi)

ASTM A53, A135, and A139 15,000 30,000 48,000


GR A

GR B 17,000 35,000 60,000

ASTM A139 GR C 21,000 42,000 60,000

GR D 23,000 46,000 60,000

GR E 26,000 52,000 66,000


Weld Detail
Spiral Weld Detail as Rolled Plate Fabrication
submitted by Italit using ASTM-283C as
designed by EDCOP
Weld Detail
Welding Procedure prepared by Italit
Standard Weld Detail Requirement and
Procedure as per AWS, ASME
Spiral Weld
Standard Weld Detail Requirement and
Procedure as per AWS, ASME
Rolled Plate
Noted Weld Defects as per
Manufacturer’s Experience
Porosity
Noted Weld Defects as per
Manufacturer’s Experience
Cracks
Noted Weld Defects as per
Manufacturer’s Experience
Non-metallic Inclusions
Noted Weld Defects as per
Manufacturer’s Experience
Incomplete Fusion
Noted Weld Defects as per
Manufacturer’s Experience
Incomplete Root Penetration
Noted Weld Defects as per
Manufacturer’s Experience
Undercutting
Noted Weld Defects as per
Manufacturer’s Experience
Icicles and Burnthrough
Conclusion
 The type of pipe recommended for the project is selected
on the basis of acceptable standard and experiences.
The recommended materials is selected as per AWWA
standard C-200. Welding procedures adopted are based
on International Standards use by the American Society
of Mechanical Engineer (ASME) American Welding
Society (AWS) U.S. Bureau of Reclamation (U.S.B.R.)
who are authority on Large Pipe Fabrication.
For the pipe supply for this project, Spiral Welded Pipe,
Can-Type of pipe must follow the design drawings in
terms of Joint Weld preparation.

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