penggunaan, kekuatan, pembatasan, dan karakteristik lain dari pada Structural Metals adalah sangat vital untuk suatu konstruksi yang tepat dan perawatan berbagai peralatan khususnya AIRFRAME. • Pemilihan material yang tepat untuk pekerjaan perbaikan tertentu sangat membutuhkan pengenalan terhadap sifat-sifat yang paling umum daripada berbagai macam metal.
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Stress 4 basic stress • Tensional stress • Compression stress • Shear stress • Torsion stress Two or more stress applied together • Bending :
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HARDNESS • Ability of a metal to resist abrasion, penetration, cutting action or permanent distortion. • Metal hardness may be increased by cold working • Aluminum Alloys increased the hardness by heat-treatment
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BRITTLENESS • Property of the metal which allows little bending or deformation without shattering • This is not a very desirable property because structural metal are often subjected to shocks loads • cast iron, cast aluminum, very hard steel are brittle metals
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MALLEABLE • Metal which can be hammered, rolled or pressed into various shapes without cracking, breaking, or having some other detrimental effect. • Copper is an example of malleable metal
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DUCTILITY • Is the property of metal which permits to be permanently drawn, bent, or twisted into various shapes without breaking. • Ductility is similar to malleability. • Ductile metal are greatly preferred for aircraft use because of their ease of forming and resistant to failure under shock loads. • Aluminum alloys used for cowling, fuselage, and wing skin. • Aluminum extruded or formed such as ribs, spars, and bulkheads. • Chrome molybdenum steel is also easily formed into desired shape.
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ELASTICITY • Property of metal which enables a metal to return to its original shape when the force which causes the change of shape is removed. • Spring steel is part which has elasticity.
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TOUGHNESS • Property material which withstand tearing or shearing and may be stretched or otherwise deformed without breaking. • Toughness is desirable property in aircraft metals
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DENSITY • Weight of unit volume of a material • Density is an important consideration when choosing a material to be used in the design of a part in order to maintain the proper weight and balance of the aircraft.
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FUSIBILITY • The ability of a metal to become liquid by the application of heat. • Steel fuse around 2600°F and aluminum alloys at approximately 1100°F
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CONDUCTIVITY • Property which enables a metal to carry heat or electricity. • In Aircraft, electrical conductivity must also be considered in conjunction with bonding, to eliminate radio interference.
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CONTRACTION AND EXPANSION • Reactions produced in metal as the result of heating or cooling. • Heat applied to a metal will causes it to expand or become larger
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Selection Factor • Strength • Weight • Reliability Airframes must be strong and yet as light in weight as possible. There are very definite limits to which increases in strength can be accompanied by increases in weight 10/20/2010 Aircraft Material 13 Tension Strength • Resistance to a force which tend to pull it apart • Measured in P.S.I. • Tension strength = load in pounds cross sectional
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The compression strength • Metal resistance to a crushing force which is the opposite of tension strength • Also measured in P.S.I
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Shear strength • Shear = tendency on the part of parallel members to slide in opposite direction. • Shear strength = shear force in P.S.I.
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Torsion Strength • Torsion = twisting force • Torsion strength of the material is resistance to twisting.
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Strength-weight ratio • The relationship between the strength of material and weight per cubic inch.
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Corrosion resistance • Corrosion = is the eating away or pitting of the surface or the internal structure of metals. • The selection metal’s properties which ignored the corrosion resistance characteristics is very dangerous. 10/20/2010 Aircraft Material 19 Heat Treatment Any process which involves controlled heating and cooling of metals to develop certain desirable characteristics such as hardness, softness, ductility, tensile strength or refine grain structure.
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Heat treatment STEELS ALLUMINUM ALLOYS • Annealing • HEAT TREATING • Normalizing The hardening and toughening process • Hardening • ANNEALING • Tempering The softening process
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Metal Working Process • Hot working • Cold working • Extruding
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Hot working • Steel is hot worked from the ingot • The Finishing shape by hot- or cold-working • Bloom = finished metal which have section dimension > 6x6 inches and app. square • Billet = finished metal which have section dimension < 6x6 inches and app. Square • Slabs = rectangular section which have a width greater than twice their thickness 10/20/2010 Aircraft Material 23 Cold working • Cold working applies to mechanical working performed at temperatures below the critical range. • It results in a strain hardening of the metal. • In fact, the metal often becomes so hard that it is difficult to continue the forming process without softening the metal by annealing.
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FORGING PRESSING HAMMERING • Used when the parts to be • Used only on relatively forged are large and heavy small pieces • Replaces the hammering • To obtain high grade steel is where high grade steel is used very heavy hammer or required. subjected the part to repeated blows • It is used extensively where only a small number of parts are needed.
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Advantage of both forging process PRESSING HAMMERING • The force is uniformly • Operator can control over transmitted to the center of both the amount of the section, since a press is pressure applied and the slow acting. finishing temperature. • Force affecting the interior • It is able to produce small grain structure as well as parts of the highest grade the exterior to give the best steel. possible structure throughout.
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Tempering • To relieve such strain and reduce brittleness. • Metal is always tempered after being hardened. Tempered consist of heating the steel in a furnace to a specified temperature under critical point and then cooling it in air, water or a special solution
• Tempering differs from annealing, normalizing
or hardening which require temperature above critical point 10/20/2010 Aircraft Material 27 Annealing PURPOSE PROCESSES • To relieve internal stresses • Heating the metal to • Soften the metal prescribed temperature. • Make it more ductile • Holding it there for a • Refine grain structure specified length of time. • Cooling the metal back to room temperature
To produced maximum softness metal must be cooled very
slowly. Some metal must be furnace cooled, others may be cooled in air
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NORMALIZING • To relieve stresses in metals. • Applies to iron base metals only.
Consists of : a. Heating the part to the proper temperature b. Holding it at that temperature until it is uniformly heated c. Then cooling it in still air