OASIS PROJECT

KOMISI U & M
SYSTEM DESIGN
1. Codes, Standards & Regulations
2. Supply quality
3. Utility Consumption
4. Supply Capacity
5. Material & Brand Specification
6. Block flow diagram
7. Energy Management
8. Automation System
9. Budget (Basic Energy Management, Automation)
10. Progress Map
11. Updates
12. Cost Effective Design Measure (Cost Quality)
1.Codes, Standard & Regulation
ASME
JIS
ASTM (material)
IEC & PUIL (instalasi listrik kompresor)
NFPA (pengamanan ruang kompresor)
ISO – Compressed air qualities
DEPNAKER
2. Supply Quality
Quality Classes:
Secondary 1.4.1
Primary 2.4.2
Working pressure 6,5 barg di Compressor
room
System pressure 6 barg
Pressure drop 0,5 bar
 NO Line Steam NO Line Steam
( kg/h ) ( kg/h )
1 PreCut-1 415,31 26 Flavour 4,00
2 PreCut-2 415,36 27 Office Flavour 0,00
3 CRS 12,85 Kapasitas Pemakaian per-jam 0,00
4 Strip-1 / Krosok 1 243,60 Pemakaian per-hari 0,00
5 Strip-2 / Krosok 2 243,60 28 Main Office 0,00
6 Clove 3,85 29 Utility 1,83
7 PreBlend / Silo Kelompok 1,20 30 Line Losses 0,00
8 Blending 2 (6 ton) 270,40 31 Utility Office 0,00
9 Blending 1 (3 ton) 154,40 Kapasitas Pemakaian per-jam 0,00
3. Consumption

10 Pilot Plant 160,90 Pemakaian per-hari 0,00

11 Reclaimer 9,25 32 Penerangan Outdoor 0,00
12 Tobacco Expantion Plant Future 33 Penerangan Primary 0,00
13 GLT Plant (FUTURE) Future 34 Penerangan Secondary 0,00
14 Central Vaccum Cleaning 45,00 35 Komputer 0,00
15 Office Primary 0,00 36 EHSS 0,00
Kapasitas Pemakaian per-jam 37 WWTP 0,00
Pemakaian per-hari 38 Humidifier primary 0,00
16 Finished Blend 1,20 39 Diesel Cooling Tower 0,00
17 Maker & Packer 2.500,00 40 AC Produksi 0,00
18 Export Facility 125,00 Kapasitas Pemakaian per-jam
19 KDF 154,50 Pemakaian per-hari
20 Sweetener & Menthol 2,00 TOTAL CONSUMPTION 4.847,05
21 Pallettizer 32,80 5.574,11
22 Material Preparation 0,00 (safety 15%)
23 Central Vaccum 0,00
24 Dust Collector 45,00
25 Central Glue 5,00
25 Office Secondary 0,00
Kapasitas Pemakaian per-jam 0,00
Pemakaian per-hari 0,00
4. Supply Capacity
Kapasitas Air Dryer Diperlukan :
Kondisi operasi :
Suhu outlet kompresor : 53OC
Suhu ruang maksimum : 40OC
Tekanan kerja kompresor : 6 BarG
Dewpoint maksimum : 6OC
K1 = 0,685, K2 = 0,95, K3 = 0,81

Kapasitas diperlukan
5574 / (0,685x0,95x0,81) = 10.575 m3/jam
4. Supply Capacity cont’d
 Existing:
3 unit compressor GA 75-7,5 @ 846 m3/h
2 unit refrigerant dryer FD 560 @ 2016 m3/h
2 unit air receiver terpasang @ 5 m3,
2 unit air receiver tidak terpasang @ 5m3

 New / Pemindahan Kompresor dari lokasi lain:

4 unit compressor ex Krapyak GA 75-10 @ 756
m3/h (1 unit standby)
1 unit compressor baru GA 75-7,5 @ 846 m3/h
Kapasitas Terpasang 5625 m3/h
 4. Supply Capacity cont’d

New / Pemindahan Air Dryer dari lokasi lain:

1 unit refrigerant dryer ex Krapyak FD 514 @ 1320
m3/jam
1 unit refrigerant dryer ex Krapyak FD 518 @ 2880
m3/jam (standby)
2 unit refrigerant dryer baru FD 560 @ 2016 m3/jam
Kapasitas terpasang 10.944 m3/jam
 5. Block Flow Diagram

Soft water Heat Recovery Steam

System (HRS) System/Boiler

Air Treatment
Compressed acc. To ISO CA CA
Air standards Distribution Consumption

Oil Filter Water Separator/

Air Drier

Water Drain Pre Treatment Sewage

Collection unit
6. Energy Management
TOTALIZER TOTALIZER
ASS. FLAVOUR FM FM UTILITY

COMPRESSOR ROOM

TOTALIZER TOTALIZER TOTALIZER

FM FM
FM

TOTALIZER
FM CLOVE

MAKER PACKER BLENDING 3T

TOTALIZER
KDF BLENDING 6T FM CRS
SILO FINISHED BLEND PILOT PLAN PRE-
F. EXPORT BLENDING
TOTALIZER
FM KROSOK

TOTALIZER
FM PRECUT

 8 flow meter at Compressor room

 8 flow meter at pipe lines i.e. Maker & Packer & Palletizer, KDF, Finish Blend, Blending, Clove,
Krosok, Pre-cut, CRS
 8 power meter
7. Automation System
Bagian Otomasi sistem udara (tampil pada monitor) Utility Operator Utility Central Record Type Jumlah
Compressor 1 Sequencing compressor (master & slave) c indicator dan on/off m indicator event point 7
2 Compressor Status Monitoring c indicator dan on/off m indicator point 7
3 Compressor Elemen Oulet Temperature m display m display berkala object 7
4 Compressor Inlet Temperature m display m display object 7
5 Compressor Outlet aftercooler Temperature m display m display berkala object 7
6 Compressor oil inlet cooler Temperature m display m display berkala object 7
7 Compressor oil outlet cooler Temperature m display m display berkala object 7
8 Compressor Elemen Oulet pressure m display m display berkala object 7
9 Compressor oil filter delta pressure m display m display berkala object 7
10 Compressor air filter delta pressure m display m display berkala object 7
11 Compressor oil separator delta pressure m display m display berkala object 7
12 Compressor air outlet pressure m display m display berkala object 7
13 Running hour counter m display m display berkala object 7
14 Power meter (each compressor) m display m display berkala object 7
15 Flow meter & totalizer Monitoring & recording m display c display dan input billing berkala object 7
16 Ambient temperature at compressor room c display dan on/off fan m display berkala object 2
Air Receiver 18 tidak ada
Pre-Filter 19 Filter Status c indicator ??? m indicator event point 7
20 Filter delta pressure m display m display berkala object 7
Air Dryer 21 Status Dryer c indicator ??? m indicator point 4
22 Sequencing dryer (master & slave) c indicator dan on/off m indicator event point 4
23 Inlet temperature m display m display berkala object 4
24 Pressure Dew Point m display m display berkala object 4
25 Power meter (total dryer 1 buah) m display m d berkala object 4
After Filter 26 Filter Status c indicator ??? m indicator event object 4
27 Filter delta pressure m display m display berkala object 4
Main Header 28 Tekanan udara m display m display berkala object 2
Distribution 29 Flowmetering & totalizer proses clove (billing) m display c display dan input billing berkala object 1
30 Flowmetering & totalizer proses krosok (billing) m display c display dan input billing berkala object 1
31 Flowmetering & totalizer ke setiap proses crs m display c display dan input billing berkala object 1
32 Flowmetering & totalizer ke setiap proses pre- m display c display dan input billing berkala object 1
33 Flowmetering & totalizer ke setiap proses pre- m display c display dan input billing berkala object 1
34 Flowmetering & totalizer ke setiap proses m display c display dan input billing berkala object 1
35 Flowmetering & totalizer ke setiap proses m display c display dan input billing berkala object 1
36 Flowmetering & totalizer ke setiap proses flavour m display c display dan input billing berkala object 1
37 Flowmetering & totalizer ke setiap proses utility m display c display dan input billing berkala object 1
38 Pressure Indicator proses clove m display m display event object 1
39 Pressure Indicator proses krosok m display m display event object 1
40 Pressure Indicator proses crs m display m display event object 1
41 Pressure Indicator proses pre-cut m display m display event object 1
42 Pressure Indicator proses pre-blend m display m display event object 1
43 Pressure Indicator proses blending m display m display event object 1
44 Pressure Indicator proses secondary m display m display event object 1
45 Pressure Indicator proses flavour m display m display event object 1
46 Pressure Indicator proses utility m display m display event object 1
TOTAL POINT 29
TOTAL OBJECT 140
8. Budget
BUDGET COMPRESSED AIR OASIS

Specification Qty Unit Price Total Price

I COMPRESSED AIR ROOM
I.1 COMPRESSOR
COMPRESSOR EQUIPMENT 1 lot Rp 4.102.000.000 Rp 4.102.000.000

II DISTRIBUTION
II.1 CA DISTRIBUTION 1 lot Rp 3.459.057.000 Rp 3.459.057.000

III INSTALLATION 1 lot Rp 691.811.400 Rp 691.811.400

GRAND TOTAL Rp 8.252.868.400

TOTAL
No PEKERJAAN MATERIAL UPAH
US RP RP

I PRELIMINARIES 120.000.000
II EQUIPMENT WATER SUPPLY 478 611.088.505 154.312.775
III DISTRIBUTION PIPE
A. AREA SITE PLANT - 243.609.840 263.135.825
B. AREA SILO KELOMPOK - 460.564.835 48.739.550
C. AREA FINISH BLEND - 74.158.335 6.980.175
C. AREA BLENDING LINE - 127.172.335 11.107.625
D. AREA PACELLER & PALLETIZER - 28.530.370 3.549.050
E. AREA MAKER PACKER - - -
F. AREA UTILITY - - -
F. AREA FLAVOR - - -
IV ALAT UKUR (MEASURMENT) 94.150 - 1.710.000
V PEKERJAAN LAIN - LAIN - 22.500.000 35.000.000
TOTAL 94.628 1.567.624.220 644.535.000
Jasa 10 % 9.463 156.762.422 64.453.500
TOTAL 104.091 1.724.386.642 708.988.500
PPN 10% 10.409 172.438.664 70.898.850

GRAND TOTAL 114.500 1.896.825.306 779.887.350

Rp 3.764.461.516

Area Maker & Packer, Area Utility, Area Flavor, menunggu finish drawing.
 9. Progress Map
STEAM - OASIS
No. Description Target 26/07/2007 26/09/2007 28/09/2007 Score
1 Consumption 20/07/2007 1
2 Single Line Diagram 20/07/2007 1
3 Piping Layout 20/07/2007 1
4 Cross check SLD & Piping Layout 26/07/2007 1
5 Material Specification 20/07/2007 1
6 Sizing (Pipe) 26/09/2007 0
7 Energy Management 20/07/2007 1
8 Automation 20/07/2007 1
9 Cost Estimation / Budget 28/09/2007 0

SCORE 7

78%
10. Updates
Pipe size finish blend, maker packer, silo
kelompok, area flavor
Budget pengadaan compressor dan air dryer
MEETING METAKOM 26/9/07
 Piping at compressor room belum ada – Gambar diterima 4/10/07
 QS (Quantity Surveyor) Jumat 28 September akan melakukan assessment
RAB ruang compressor
 Piping di ruang utility i.e. Diesel, Compressor, Boiler, Water treatment harap
digambar
 Pemilihan diameter pipa induk 8 inch dengan catatan ada pengecekan
investasi jika kita memilih 6 inch, selisihnya berapa, hari Jumat dibicarakan
dengan QS
 Point of Use di KDF belum difollow up dengan Secondary besok pagi Kamis,
27/09/07 dengan Dyatmoko W.
 Piping yang ke palletizer diubah tappingnya terdekat, Maker & Packer, pipe
line ke palletizer tidak perlu Flow meter
 Point of Use di Flavor belum ada, segera dihubungi paling lambat hari
Kamis, 27 September
 Point of Use di Utility belum ada, disarankan dikira –kira dulu. Dirundingkan
pak Warno.
MEETING METAKOM 09/10/07
Revisi gambar 30/10
Budget dan P&ID 06/11