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G S YADAV
PB 2
Concrete has established itself to be a
universal building material because of its
high compressive strength & its capability
to take any form & shape,
But
It has low tensile strength, which is
generally compensated by reinforcement
& the resultant composite mass is known
as RCC – Reinforced cement concrete.
RCC What’s bad about it
Inevitably Cracks –
– Moment resisted by compression in concrete
above cracks and tension in reinforcement
– Crack widths proportional to strain and
therefore the steel stresses to be limited to low
value
– Loss of stiffness due to cracking
RCC What else is bad about it
Large deflections
Unsuitable for large spans as Dead Load
becomes very high
RCC is passive use of the Steel
and concrete which are put
together and the materials act
only after the load are applied
What is Pre Stressing ?
It is
intentional application of a
predetermined force on a system
for resisting the internal stresses
due to external loads.
P P
Thus PSC…….
124
3
0.00062
200 x10
L B
W=0
D/2
w P/A M/Z P/A+ M/Z
P
P - + =
L
w= 8ZP/L2A
P
e - + = + =
P
2 P/A
L
w= 16ZP/L2A
Pre-stressing force is applied at eccentricity
e= D/6 then M/Z = wL2/8Z = 2P/A w= 16ZP/L2A
Thus with same pre-stressing force carrying
capacity doubles
That means :
1. Post Tensioning
2. Pre Tensioning
Pre-tensioning or Post-
tensioning
Pre-tensioning Post-tensioning
1. If plant is accessible, this is If plant is too far away or
cheaper the quantum of job at a
(a)Saving in anchorages place is less then this is
(b)Saving in conduits and better
grouting
(c)Centralized production
2. Tendons are to be straight Advantage of curving can
be taken
3. Better quality control More efforts for quality
mostly control
4. Cannot be used for very Can be used for longer
large spans spans
PRE-STRESSING STEEL as
per CBC
Time dependent
Shrinkage & creep in concrete
Creep in steel ( also called Relaxation)
CREEP :
Long term plastic deformation in concrete due to
sustained loading is called creep.
It is time dependent deformation due to sustained
stress.
Creep is directly proportional to applied stress.
It mainly depends upon age and strength of
concrete at the time of application of pre-stress.
Creep or Relaxation in steel
Change in stress with time in steel under a constant
strain (elongation) or a plastic flow
It depends upon
– Applied stress
– Time
– Temp
% Relaxation
50% 70% loss at
1000hrs
% of UTS
Elastic Shortening of
Concrete
Elastic Shortening is an instantaneous loss
This loss
– occurs when Pre-stressing force is transferred
from tensioning equipment to anchorage.
Requirements:
This should be as long as possible to avoid joints.
This should be sufficiently watertight to prevent concrete
laitance penetrating into them.
EMERGENCY CABLES
Ѳx= tan-1(2K*x)
Deflection angle
1. Name of work =
Name of contractor =
Name of prestressing agency =
3. Cable no. =
Material test data
dXAdXEd
m mm
AmXEm
8. Jack Area (Aj) = cm2
9. Designed Jack Efficiency (nd) = (1 or
0.95)
10. Measured Jack Efficiency( nf ) = As per
Certificate
Material test data
Elongation = m OK
Case 2- Pressure > Pm but < 1.05 Pm &
Elongation = 0.95 m OK
Case 3 – Pressure = 1.05 Pm &
Elongation < 0.95 m
Check design, if margin in stress level is available,
increase the pressure to get Elongation = 0.95 m
Also examine - area of cables, Jack efficiency, unusual
slip, design error etc
MEASUREMENT OF ELONGATION
PRESTRESSING JACK
POWER PACK
COMMUNICATION FACILTY AT TWO ENDS
VIEW AFTER LOCKING
Other Important Issues
Proper Storage of the HTS – HTS coils
should be stored in a closed go-down to
protect it from the harmful effects of
atmosphere and protect it from corrosion
Use of water soluble oil coating – Insist on
the factory application of the water soluble
oil coating on the HTS to prevent corrosion
Other Important Issues
HTS should be handled with great care like
a baby so that it does not get a cut or even a
minor nick. The handling should be done on
raised supports avoiding dragging on
ground.
Cable should be grouted after stressing
without delay – and in no case it be allowed
to remain un-grouted after 7 days of
stressing.
One piece side forms (3.25 m tall x 40 m
long) with working platforms & hand railings.
Completed rebar cage being shifted
Rebar cage being lowered on pre-cast bed
within one piece side forms for 40 m long
span.
One piece side shutters with working
platforms, toe boards, ladders & hand railings
One piece side shutter in position
Arial view of pre-cast bed for 40 m long pre-
tensioned girders (2 lines each with 3 girders)
Other Important Issues
Grouting of the ducts – Non shrink grout or
non shrink admixture to be used (but take
care to use admixtures that do not cause
corrosion like Aluminum salts
For longer Girders, it is preferable to
provide Air Vents to release trapped air and
ensure complete filling of the ducts with
grout.
Other Important Issues
Cutting of HTS after pre-
stressing – HTS should be
cut using the abrasive disc
cutters and in no case using
the gas cutting
Ends of the HTS after
cutting should be protected
and should be buried in rich
concrete ensuring covering
of the end of the end block
in rich concrete
Windows in Forms
Windows/openings should be left
in the formwork for vibration of
the concrete in case of tall
members like web.
Checking by wooden mallet
should be done continuously
during the concreting particularly
at the difficult locations to ensure
proper concreting
SINGLE POUR CONCRETE
Achieved Using
Pumped concrete