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BHEL, POWER SECTOR – TECHNICAL SERVICES (HQ), NOIDA
A.K.SINHA, DGM (TURBINE)
3
2
1
9
6
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7 4 GENERATOR SIDE
BASE PLATE
D B
LEFT
15 11 12
21 C 14 A 10
RIGHT
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19 17
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SECONDARY GROUT
TURBINE SIDE
B1 B2 B3 B4
Case Studies
on
Vibration Problems in Steam
Turbine Generators
HIGH VIBRATION IN
500 MW TG SETS
OBSERVATIONS
(A) FREQUENCY ANALYSIS CARRIED OUT WHICH INDICATED
PREDOMINANT 1-X VIBRATION COMPONENTS FOR BOTH SHAFT AND
BEARING PEDESTAL VIBRATION
ACTION TAKEN
• TO REDUCE THE HP FRONT SHAFT VIBRATION LEVEL, INSITU
BALANCING WAS CARRIED OUT USING LP ROTOR BALANCING PLANES
ANALYSIS DONE
• BASED UPON THE VIBRATION BEHAVIOUR OF BEARING PEDESTAL AND
SHAFT VIBRATION, IT WAS DECIDED TO SCAN FRONT BEARING
PEDESTAL BY PORTABLE VIBRATION ANALYSER
HP CASING PAM
(RIGHT HAND
SIDE)
ACTION TAKEN
• 0.15 MM SHIM WAS ADDED BELOW LEFT HAND SIDE PALM WHEREAS
0.1 MM SHIM WAS REMOVED FROM RIGHT HAND SIDE PALM FOR
IMPROVING THE LOADING PATTERN OF HP CASING ON PEDESTAL
CONCLUSION
VIBRATION SCANNING IS A VERY
IMPORTANT TOOL FOR DIAGNOSTICS
PURPOSES
HIGH VIBRATION IN
210 MW TG SETS
PROBLEM
HIGH LP REAR BEARING VIBRATION
HIGH GENERATOR FRONT BEARING VIBRATION
OBSERVATIONS
FREQUENCY ANALYSIS CARRIED OUT WHICH INDICATED
PREDOMINANT 1-X VIBRATION COMPONENT FOR BOTH LP REAR AND
GENERATOR FRONT VERTICAL AND AXIAL VIBRATION
OBSERVATIONS / ANALYSIS
• FREQUENCY BEHAVIOUR OF BEARING VIBRATION FOUND SIMILAR TO
EARLIER OBSERVATION
SCANNING OF PEDESTAL
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2
1
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8
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7 4 GENERATOR SIDE
BASE PLATE
D B
LEFT
15 11 12
21 C 14 A 10
RIGHT
20 13 18
19 17
16
SECONDARY GROUT
TURBINE SIDE
DISMANTLING OBSERVATION
• DURING REMOVAL OF LP REAR PEDESTAL, SECONDARY GROUT
MATERIAL WAS FOUND IN PIECES
CONCLUSION
HISTORY OF THE PROBLEM SHOULD BE GIVEN DUE
WEIGHTAGE FOR ANALYSING THE PROBLEM
Measuring Measuring
Amplifier Amplifier
PROXIMITY
45O PICK-UP
45O
VERTICAL
L R L R
SHAFT OR SHAFT HORIZONTAL
Thank you