• The Company is the only one of its

kind to manufacture its own raw

material that is Polyester Chips to
manufacture Polyester Films for
variety of end applications such as
Packaging, Electrical & Motor and
Cable Insulations, Shrink Film for label
application, coloured Polyester Films
for Window Tint application, TV
Screen, Safety etc.

• The Company has four manufacturing

plants for Polyester Film and
manufactures Film of thickness
ranging from 10 micron to 350 micron.
The Company possesses Patented
Technology for Dyed Polyester Film in
India and USA and is the Second
Company to the possessing such
Technology.
Layers in sun control film
Electrical and Motor and cable Insulation
 132 KV SUBSTATION

MSEB has setup their own 132 KV switch yard with LILO(Line in Line out) arrangement on
Padegaon Chitegaon circuit in their premises. From this switching station power supply is extended
to Garware after metering equipments.

In their switch yard following equipments are installed

1) Power Transformer 132KV/11KV, 10/12.5MVA rating
2) Isolators
3) Current transformers
4) Potential transformers
5) Lightning arresters
6) Control and relay panel
7) 11 KV VCB panel
8) Battery set with it’s charger (110V DC)
9) A.C. auxiliary supply panel (415V, 3 ph, 4wire)
 11 KV SUBSTATION

They have 11 kV indoor type substations to cater the LT loads of different plants in Waluj
complex.
There are three 11KV HT rooms one at substation, second one is for central utility mainly for
the HT compressors and third at GIL plant.

HT room –1 is to cater the load of Chips plant, common utility (LT load), and Line 4, Line 5.

HT room –2 is to cater the load of Film plant recycling load and poly plant substation.

HT room –3 is to cater the load of GIL plant

 LIST OF OPERATIONS INVOLVED AT 11
KV SUBSTATION
Since Garware is a process industry so as such daily no operation is been involved also all the
equipments are static .Thus observation is the necessary parameter to be monitored & recorded in
prescribed format.

Following are the parameters monitored daily:

a) Oil level
b) Winding temp.
c) Oil temp.
d) Tap position
e) HT and LT currents.
f) Voltage of all PCC and incoming voltage at 11 kV side.
All energy meter reading
In spite of all above readings the concern Engineer / Technician takes a round in transformer yard and
substation so as to check for any abnormal noise ,leakages , grass in the yard etc.
 ELECRICAL EQUIPMENTS IN
PLANT
AC MOTORS & DC MOTORS:

Both dc as well as ac (single and three phase induction)

motors are used. The installation of motors are done as per the IS codes and
specification. From the point of view of energy optimisation and efficiency motors
have been installed as per requirement .
 REWINDING AND MAINTANANCE OF MOTORS
• Garware polyester also has a section for motor rewinding, where regular maintainance and repairing of ac and dc motors is
done.
• Whenever a motor is burnt or damaged , it is rebuilt as per the design mentioned by the motor manufacturer.
• Following is the procedure used for the rewinding process and maintenance process ;
 DG HOUSE
Near substation there is DG power house of 6MW.

 DG-1 – 1050 kVA, 415 volts,

 DG-2 – 1050 kVA, 415 volts,

 DG-3 – 1050 kVA, 415 volts,

 DG-4 – 1450 kVA, 3.3 kV.(Skoda –1)

 DG-5 – 1525 kVA, 6.6 kV.(Skoda - 2)

 DG-6 – 1525 kVA, 6.6 kV.(Skoda – 3)

 MOTOR FEEDER
• Motor feeder includes SFU, Power
Fuses,Contactor, Overload relay and
timers.The selection of components is as
per IS 13947-4-1. Here instead of
Thermal Overload relay , motor protection
relay used including Over current, under
current , locked rotor , earth fault
protection.
• Battery :
Battery cells installed are according to IS code 1651.The batteries
are used in plant for emergency lighting , switchgear operation and DG
sets operation. Generally tubular cell batteries are used in the plant.

• Battery Charger :
Battery chargers installed in the plant are as per IS 1248-83.
Battery chargers connected with batteries with DC circuits for charging
and floating.

• Maintainance of battery :

i. Checking of specific gravity

ii. Measurement of cell voltage
iii. Measurement of battery current
EARTHING SYSTEM:

Earth pits have been installed in the plant at various locations.The earth pits are installed as per
IS 3043. The earth pits in the plants are interconnected to form grid and from grid connected to various
equipments in the plant . For transformer neutral earthing and earthing mat system separate earth pits are
provided.
The resistance of this earthing system (grid) is always maintained less than or equal to 1 ohm

Maintainance of the Earthing Pit is done as follows:

i. Cleaning,tightening of connection
ii. Inspection of chamber plate & pit number
iii. Inspection and tightening of grid nut bolts
iv. Watering of pit
v. Resistance of individual earth pit
vi. Resistance of grid
vii. Checking of continuity with equipment
POWER FACTOR IMPROVEMENT:

MSEB had started incentives on power factor improvement since May 2000.To take this
advantage power capacitors have been installed to improve the power factor.
Power capacitors installed are as per IS 2834.
The capacitors used plastic film capacitor of mixed dielectric type of 25 KVAR and 50
KVAR
Thank You…!