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MM300

Motor Management System

Low Voltage
Motor Protection & Control

ggMultilin
Multilin
MM300 Motor Management System
Agenda
• Introduction
• MM300 Key Benefits
• Hardware Overview
• Electrical Overview
• Protection Overview
• Monitoring & Metering
• Communications
• Graphic Display Panel
• EnerVista™ MM300 Setup Software
• Order Codes

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October 21, 2019
MM300 Advanced Automation
• Eliminate Stand-alone dedicated PLC,

Advanced Motor Management Package controllers


• Pre-canned starter logic: FVNR, FVR, Two
speed, wye-delta, inverter/soft-start
• Process interlocks for starter supervision
Comprehensive Motor Protection • FlexLogic™ for sequencing applications,
• Thermal Overload, Mechanical Jam Custom starter/interlock logic
• Unbalance • Multiple I/O options
• Thermistor
• Ground Fault (CBCT)
• UV, Underpower RTD (Optional)

Powerful Comms for Easy


Integration
• Modbus RTU (RS485) standard
• Ethernet with Modbus TCP
+ Fieldbus Optinal
 Profibus DP
 DeviceNet

Powerful Metering Motor Diagnostic Information


• RMS currents, %UB, Thermistor • Sequence of Events Data
• AUX voltage, frequency, power • Motor Learned Data
• 3 Phase voltage, metering • Small Footprint • Waveform Capture
(Optional) • Conformal Coating Standard • RMS Data Logger
• Eliminate stand-alone metering • -20°C to +70°C Continuous
Operation

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MM300 Motor Management System
The MM300 is a modular based Motor Protection and Control system
designed specifically for Low Voltage Motor Applications

Key Applications
• Designed to meet the requirements
of IEC and NEMA Class MCC Buckets
• Panel Mount option for Stand alone
motor applications
• Powerful and Flexible protection to
meet the specific requirements of
Low Voltage AC Motor Applications
• Conveyor Belts
• Fans
• Pumps
• etc.

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MM300 Key Benefits

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MM300 . . . Key Benefits
Functionality

Reliable protection for secondary & backup purposes


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Major Features
Certifications & Form Factor
• Fully Certified and Tested
• CSA, UL, CE, IEC, ISO
• IEC 60068-2-38 Temperature / Humidity Cycle
• IEC Vibration Tested: 57 – 150 Hz for DIN Rail
installations, Sinusoidal (high-vibration
installation mode)
Small Form Factor
• Compact and Modular Design
• Designed for IEC or NEMA MCCs
• Remote Mounted Control Panel (Door + DIN
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Flexibility for Standardization

Flexibility & Customization


• Direct connect up to 690V (No requirement for
additional CT’s & VT’s)
• 1A & 5A Internal CT’s
• Programmable and Expandable I/O eliminates PLCs or
other discrete relay devices
• Mounting Options (Door + DIN Rail, Panel Mount, Screw
Mount)
• Scalable Protection & Control Logic Functionality
• Removable terminal blocks

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MM300 . . . Key Benefits
Size
Compact

Base Unit
• 120 mm (W) x 90 mm (H) x 123 mm (D)
• 4.74” (W) x 3.54” (H) x 4.84” (D)
Color HMI Display
• 154 mm (W) x 103 mm (H) x 15 mm (D)
• 6.06” (W) x 4.05” (H) x 0.60” (D)
Control Panel
• 75 mm (W) x 75 mm (H) x 31 mm (D)
• 2.95” (W) x 2.95” (H) x 1.22” (D)

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Hardware Overview

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MM300 . . . Hardware Overview
The MM300 Motor Protection system consists of 4 main components

Base Unit Color HMI Display

Control Panel
Expansion Module
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MM300 . . . Hardware Overview
User Interface
Graphical Display Front Panel Controls
• Multi-language Support • Integrated Device Control
Ease of Use • Large Metering Values • Simple to Use
• Graphical Interface • Wide viewing angle • Dedicated control keys
LED Indication
• Motor status
• Alarm Indication
Mounting Options • System Status
• DIN Rail • Communication Status
• Through Door • Additional user LEDs
• IP54 Rated Display

Security
• Role Based Access

Integrated Functionality
• Protection, Metering, Control
Entry Level Control Panel
• Event Recorder Front Port Access
Soft key Navigation • Control keys
• Data Logger • USB for Laptop Connection
• Graphical Module Control • LED Indication
• Waveform capture

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MM300 . . . Electrical Overview
Terminal Connections
Expansion module
RS485 Communications
attaches to base unit
and Thermistor Input with a single connector

Optional Profibus 3 Phase and 1 Optional 3


DP or DeviceNet Residual GND phase Voltage
Fieldbus protocols CT Inputs Module

Optional Expansion Module


Allows additional Digital I/O,
RTD, or Voltage inputs

I/O card includes:


Optional RTD
• 2 Contactor Outputs (Form A)
Module with
Switched Power Supply Optional TCP / IP • 6 Programmable inputs
three RTD inputs
allows AC or DC control Ethernet • Single Phase VT input (60-300Vac)
voltage

Core Balance
Ground CT Input 14 /
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MM300 . . . Hardware Overview
Dimensions – Base Unit

•Small foot print


•Modular Design
•2 expansion modules can be added.
•Expansion modules are 56mm (2.2”)

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MM300 . . . Hardware Overview
Mounting options

• Provides a flexible footprint for smaller buckets


• Display can be mounted up to 6 feet away

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MM300 . . . Hardware Overview
Mounting options

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MM300 . . . Hardware Overview
Mounting options – Din rail

•Easy insertion and removal of unit


•MM300 slides straight in and the din
clips are closed

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MM300 . . . Hardware Overview
Modules – Removal and Inserting

•A slot track is provided


•Align the new card with the
track and slowly slide the card in
place.
•Use the captive screws to anchor
the card in place.

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MM300 . . . Module Arrangement

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Electrical Overview

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Built-In Starter Logic

• Full-voltage non-reversing (FVNR)


• Full-voltage reversing (FVR)
• Two-speed (TS)
• Wye-delta open transition (WDOT)
• Inverter (I)
• Soft start (SS)

By selecting a pre-defined starter, inputs and


outputs are automatically assigned
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Full Voltage Non-Reversing (FVNR)

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FVNR Starter Timing

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Full Voltage Reversing (FVR)

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Full Voltage Reversing (FVR) Starter
Timing

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Two Speed Starter

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Two Speed Starter Timing

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Wye-Delta open Transition

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Wye-Delta open Transition Starter
Timing

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Inverter

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Soft Start (RVSS)

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Soft Start and Inverter Timing

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Process Interlocking

• Before Motor Start


– Ensure all support, safety and process
permissives are ready
– At start, ride-through for normal process
conditions may be applied
• Post Motor Start
– Ensure that process flow, pressure, temperature
or other limits are not in violation
– Provide ride-through for intermittent violations

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Process Interlocking Examples
ON START
Centrifugal blower/fan no airflow alarm delayed on
start up until static and friction head pressure is
established against ductwork by using “start override”
delay
DURING RUN
Cryogenic fluid flashes at intervals in a positive
displacement pump causing cavitation and
momentary drop in differential pressure across pump.
Differential pressure alarm delayed using”running
override.”

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Process Interlocking

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Process Interlocking

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Autorestart on Voltage Interruption

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Protection Overview

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Protection Features

Goals: Detect ground fault, abnormal electrical conditions,


abnormal process conditions and thermal issues

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MM300 – Single Line

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MM300 . . . Protection Features
Thermal Model
Thermal Overload protection for both the
Stator and Rotor
RTD and Unbalanced Biasing of the Thermal
Model provides enhanced protection

Nameplate data used to


program thermal model
• Full Load Amps
• Safe Stall Ratio

Standard Overload Curves


• 15 Standard Multilin Curves with
multipliers available
• Based on motor thermal damage
curves provided by the manufacturer
• Automatically adjusted for Hot and
Cold motor conditions

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Protection: Thermal Unbalance
Current Derating

Use #8 for NEMA

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Protection: Thermal RTD Biasing

• Provides temperature-based protection against thermal damage


• Minimum is Ambient
• Midpoint is Rated Rise over Ambient, plus Calculation of Hot/Cold Stall
Ratio
• Maximum is Insulation Class Maximum
Protection: Thermal Cooling Time
Constant

• Uses Running and Stopped Cooling Time Constants


• Time Constant defined as time it takes to get 63%
to Ambient after 100% temperature is obtained
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MM300 . . . Protection Features
Motor Starting
Start Inhibit
• Ensures motor has cooled sufficiently
to allow a successful motor start
command
• Compares learned starting
temperature and actual motor
temperature

Additional Motor Starting Protection


• Acceleration Trip
• Starts per Hour
• Time Between Starts
• Start Inhibits
• Backspin Timer
• Restart Blocks

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MM300 . . . Protection Features
Current
• Residual Ground Fault
• Sensitive Ground Fault
• Unbalance
• Single phase
• Mechanical jam/rapid trip

Voltage & Power


• Under / Over Voltage
• Phase reversal
• 3 Phase Underpower

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MM300 . . . Protection Features
Advanced Process Control
Reduced Voltage Starting
• Controls transition of reduced voltage starters
• Based on current level and timers

Under Voltage Auto-Restart


• Automatically issues a start command for system
or process related faults
• Based on timers and optional system voltage

Remote Start / Stop Commands


• Serial or hardwired Start and Stop commands
operate Contactor Outputs for remote operation
of the motor

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Monitoring & Metering

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MM300 . . . Monitoring & Metering
Current and voltage

• Phase Current (RMS / Phasor)


• Residual Ground Fault Current
• Sensitive Ground Fault
Current
• Unbalance current
• 3 Phase Voltage (RMS / Phasor)
• Frequency
• Motor Load

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Metering – Graphic Display Panel

These are shots of the graphic panel.


All info available through PC/SCADA connection
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Diagnostics – Graphic Display Panel

These are shots of the graphic panel.


All info available through PC/SCADA connection
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Relay Status Indication – Graphic
Display Panel

These are shots of the graphic panel.


All info available through PC.
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Trending and Oscillography

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MM300 . . . Monitoring & Metering
Power
• Measured Power Quantities
• Power Factor
• Real Power (kW)
• Reactive Power
• Apparent Power (kVA)
• Watthours (MWh)
• Varhours (Mvarh)

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MM300 . . . Monitoring & Metering
Inputs & Outputs
Multiple combinations of Contact outputs
and Digital Inputs available

Contact Inputs
• Up to 30 User definable inputs
• Assignable to Trip, Alarm, Control

Contact Outputs
• 2 Form A Contactor outputs standard
• Up to 16 additional outputs available in
combinations of form A and Form C

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Connection of 3 Phase CT’s

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Connection of 2 Phase CT’s
Power Flow

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Connection of Core Balance CT

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Connection of Thermistor

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Connection of 3 Phase Voltage

Wye Delta

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MM300 . . . Monitoring & Metering
RTD’s
Up to 6 Three Wire RTD Inputs Available
• RTD Temperature
 Stator
 Bearing
 Ambient
 Other
• RTD Types
 100 Ohm Nickel
 120 Ohm Nickel
 100 Ohm Platinum

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MM300 . . . Monitoring & Metering
Learned motor operating information

Monitoring the motor’s operating characteristics assists in


determining the motor start protection parameters, and is
also a powerful tool for determining the operating
condition of the system, motor, and connected loads.

• Acceleration time of last motor start • Thermal Capacity used during last
• Maximum current during last motor start motor start
• Average thermal capacity used during • Average Motor Loading
motor start • Maximum local RTD temperatures

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MM300 . . . Monitoring & Metering
Statistical Information
Motor Statistical information provides information critical
for planning preventative maintenance for the motor and
associate system equipment
Motor operating statistics Protection operation statistics
• Number of Lockout Resets Performed • Total number of trips issued by the
• Total Motor Running Hours relay
• Time Remaining to Motor Restart • Breakdown of total trips issued for each
protection element

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MM300 . . . Monitoring & Metering
Event Recorder
• Accessible through front panel
or EnerVista MM300 Setup
• Captures up to 255 events
• Trips
• Alarms
• Loss of Control Power
• Emergency Restarts
• Service Alarms
• General Events (Motor
Start / Stop)

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Communications

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MM300 . . . Communications

• Configuration, troubleshooting,
monitoring and control
• Powerful and Flexible communication
options
• Multiple ports allow simultaneous
communication with different masters
• Open protocols and hardware for
interfacing with many different
monitoring and control systems

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MM300 . . . Communications
Hardware Interfaces

RS485 Port Front USB Port Ethernet RJ45 Profibus Port


• Monitoring • Configuration • Networking • Monitoring
• Control • Diagnostics • Monitoring • Control
• Configuration • Fault Analysis • Control DeviceNet Port
• Diagnostics • Maintenance • Configuration • Monitoring
• Fault Analysis • Fault Analysis • Control

Flexible and Open communication protocols allow information


to be retrieved by third party monitoring and control system
Modbus RTU
Profibus DP
DeviceNet
Modbus TCP / IP

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Communication

Concurrent Communications Capable 69 /


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RS-485 Connection

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Graphic Display Panel

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MM300
Graphic Display Panel
Function Keys
Graphical Display
• Programming and all
relevant information on
Graphical
LED indicators
motor status.
display
Soft Keys
Control Keys
• Used to perform page
Soft keys
specific functions
USB port USB Port
• Used to connect PC to
front mini USB.

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MM300
Introduction to the Graphic Control Panel
Function Keys Function Keys
• Perform labeled functions
• Home recalls Home Page
LED indicators
Graphical
display • Up/Down Keys scroll
though page, selection field,
Control Keys
etc.

Soft keys • ESC , escape from current


screen or edit
USB port • ENTER selection of field or
confirming entry
• HELP displays context help

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MM300
Introduction to the Graphic Control Panel
Function Keys

Control Keys
• Start / Stop Function Keys
Graphical LED indicators
display • 10 LED indicators

Control Keys

Soft keys

USB port

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MM300
Graphical Display Overview
Header Bar
• Path Indication
• Access Level
• Date and Time
Soft-Key Labels
• Soft-keys change for
current screen
Soft Key Color
Convention
• Identifies current
screen and type of
information
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MM300
Display Page Hierarchy
Figure 40: MM300 display page hierarchy

Hierarchy is three levels


deep
Hierarchy is navigated
through the soft keys at
the bottom of the MM300

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MM300
Display Page Hierarchy

Trips

Control

Virtual

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Software

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MM300 . . . EnerVista™ Software
Device Setup & Document Management Toolset
• Easily configure IEDs from a single Application
• Create and Edit setting files Offline, or in Real Time
• Manage your Support Documents & Software Tools
• Receive Automatic Notification of new updates

Easy to Use Monitoring and Data Recording


for Small Systems
• Pre-configured screens for Instant Monitoring
• Single-Line monitoring
• Annunciator Alarms
• Trending Reports
• Automatic Fault Data Collection

Troubleshooting and Reporting Tools


• Single click retrieval of Fault Data
• Security Audit Report shows details of setting changes
• Health Report showing status of Protective Devices
• Track Firmware Configuration changes to GE devices

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MM300 . . . EnerVista™ Software
MM300 Setup

A Powerful and Simple way to Configure, Monitor, and Troubleshoot your relays
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MM300 . . . EnerVista™ Software
MM300 Setup
• Online and Offline configuration of settings
• Simple Drop-Down menu for selecting parameters
• Save complete configuration files to and from the relay

Online Device Window

Active Settings Window

Offline File Window

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Programming using MM300 Set Up
• No Charge PC Software
• Graphical Interface, Intuitive Navigation
• Local or Remote Access
• Allows:
– Programming
– Elements, Communications and Logic
– Viewing of Metering
– Viewing of Logs
– Viewing of Diagnostics
– Viewing of Oscillography
– Firmware Upgrades
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EnerVista Launchpad

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EnerVista Launchpad

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MM300 Set Up: Getting Started

ON LINE WINDOW

SETTING AREA

OFF LINE WINDOW

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Make a New MM300 File
Offline Configuration

For Offline
configuration of the
MM300 the order
code must be entered

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MM300 Set Up: File Select

ON LINE WINDOW

Click to Expand File Name SETTING AREA

OFF LINE WINDOW

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MM300 – Online Configuration

• Online Confirguration
through Device Setup
or Quick Connect
• Interface
• IP Address or COM
Port
• Slave Address

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MM300 – Online Configuration

• Online Configuration
through Device Setup
or Quick Connect
• Read Order Code
• Software and Device
will communicate and
Order Code will be
written to software
• Device is ready for
Programming

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Main Menu

Info on MM300
CTs, VTs, Inputs
Protection Settings
Control Settings
MODBUS Memory Map
FlexLogic

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Programming using MM300 Set Up:
Motor General Nameplate Settings

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Programming using MM300 Set Up:
CT/VT Info

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Programming using MM300 Set Up:
Contact Sensing Inputs

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Programming using MM300 Set Up:
Contact Outputs

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Programming using MM300 Set Up:
Thermal Protection

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Programming using MM300 Set Up:
Mechanical Protections

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Programming using MM300 Set Up:
Electrical Protections

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Programming using MM300 Set Up:
Temperture Sensor Details

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Programming using MM300 Set Up:
Starter Circuit/Logic Details

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Programming using MM300 Set Up:
Start Inhibits

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Programming using MM300 Set Up:
Interlocks

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Programming using MM300 Set Up:
FlexLogic

Thermal Overload
Emergency Stop
OR VIRTUAL OUTPUT #1
Ground Fault
Mechanical Jam CO-X

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MM300 . . . Motor Management System
Ordering Options
MM300 - * * - * * * * * * * * Description

Control Panel X None


B Basic Control Panel
G Graphical Control Panel inc. USB
Language E English
C Chinese
Power Supply H High (60-300 vac/80-250vdc) (Standard)
Communication S RS485 Modbus RTU (Standard)
D RS485 + DeviceNet Slave + 10/100 Modbus TCP
P RS485 + Profibus DP Slave + 10/100 Modbus TCP
Options S Standard Control and Event Recorder
1 + Undervoltage Auto-restart
2 + Waveform Capture, Data Logger
3 + Flexlogic
I/O X X X X None
A 3 Phase Current + Thermal O/L, Under Current, Single Phase Under Power
B 3 Phase Voltage Metering + 3 Phase Under Power, Under / Over Voltage, Phase reversal
G G G G 3 x RTD : 100PT, 120NI, 100NI - max 2
C C C C C 4 x 10A Relay Form C - max 5
D D D D 2 x 10A Relay Form A and 6 x Digital Input 60-300ac/dc (Standard) - max 5
Base Expansion Expansion
I/O Module 1 Module 2

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MM300 . . . Motor Management System

Questions?

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MM300 . . . Motor Management System
Notes Pages

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