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• 𝑈𝑛𝑑𝑒𝑟𝑎𝑔𝑒 𝑐𝑜𝑠𝑡, 𝑐𝑢 =
𝑡ℎ𝑒 𝑜𝑝𝑝𝑜𝑟𝑡𝑢𝑛𝑖𝑡𝑦 𝑐𝑜𝑠𝑡 𝑜𝑓 𝑛𝑜𝑡 𝑜𝑟𝑑𝑒𝑟𝑖𝑛𝑔 𝑎 𝑢𝑛𝑖𝑡 𝑡ℎ𝑎𝑡 𝑐𝑜𝑢𝑙𝑑 ℎ𝑎𝑣𝑒 𝑏𝑒𝑒𝑛 𝑠𝑜𝑙𝑑
• 𝑂𝑣𝑒𝑟𝑎𝑔𝑒 𝑐𝑜𝑠𝑡, 𝑐𝑜 =
𝑡ℎ𝑒 𝑙𝑜𝑠𝑠 𝑖𝑛𝑐𝑢𝑟𝑒𝑑 𝑤ℎ𝑒𝑛 𝑎 𝑢𝑛𝑖𝑡 𝑖𝑠 𝑜𝑟𝑑𝑒𝑟𝑒𝑑 𝑏𝑢𝑡 𝑛𝑜𝑡 𝑠𝑜𝑙𝑑
𝑐𝑢 = 𝑝 − 𝑐 + 𝐵, 𝑐𝑜 = 𝑐 − 𝑣
𝑐𝑢
𝐹 𝑄∗ = 𝑐 , 𝑐𝑟𝑖𝑡𝑖𝑐𝑎𝑙 𝑓𝑟𝑎𝑐𝑡𝑖𝑙𝑒,
𝑢 +𝑐𝑜
0 < 𝐹 𝑄∗ < 1
• 𝐹 𝑄∗ gives the service level 1 (cycle service level)---probability that the firm ends
the season having satisfied all the demand---in stock probability
• In-stock probability is the probability the firm has stock available for every
customer.
The Newsvendor Problem: Service Level
𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠
𝐹𝑖𝑙𝑙 𝑟𝑎𝑡𝑒 =
𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑑𝑒𝑚𝑎𝑛𝑑
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 + 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑠𝑡 𝑠𝑎𝑙𝑒𝑠 = 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑑𝑒𝑚𝑎𝑛𝑑
𝜇 − 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑠𝑡 𝑠𝑎𝑙𝑒𝑠
𝐹𝑖𝑙𝑙 𝑟𝑎𝑡𝑒 =
𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑑𝑒𝑚𝑎𝑛𝑑
𝐿 𝑧 = 𝜙 𝑧 − 𝑧 × (1 − Φ 𝑧 )
Managing Uncertainty at Sportmart
Summary
𝜎 𝑄∗ Expected Expected Expected profit
overstock understock
100 468.86 124.4446 5.7634 49146.547
Impact of Higher Variance
For 𝜎 =150
341.4
• 𝐹𝑖𝑙𝑙 𝑟𝑎𝑡𝑒 = 350
= 0.9754
Knitting
Dyeing
Knitting
Benetton Example
Benetton selling knit garments in solid colors. Starting with thread, two
steps are needed to complete the garment—dyeing and knitting. Traditionally,
thread was dyed and then the garment was knitted (Option 1). Benetton
developed a procedure whereby dyeing was postponed until after the
garment was knitted (Option 2).
Benetton sells each knit garment at a retail price p = $50. Option 1 (no
postponement) results in a manufacturing cost of $20, whereas Option 2
(postponement) results in a manufacturing cost of $22 per garment. Benetton
disposes of any unsold garments at the end of the season in a clearance for v
= $10 each. The knitting or manufacturing process takes a total of 20 weeks.
Benetton sells garments in four colors. Twenty weeks in advance, Benetton
forecasts demand for each color to be normally distributed, with a mean of
1,000 and a standard deviation of 500. Demand for each color is independent.
With Option 1, Benetton makes the buying decision for each color 20 weeks
before the sale period and holds separate inventories for each color. With
Option 2, Benetton forecasts only the aggregate uncolored thread to
purchase 20 weeks in advance. The inventory held is based on the aggregate
demand across all four colors. Benetton decides the quantity for individual
colors after demand is known.
Benetton: Illustration
Option 1 (without postponement); for color 1
• 𝜇1 = 1000, 𝜎1 = 500, p= $50, c= $20, v= $10, 𝑐0 = $10, 𝑐𝑢 = $30
𝑝−𝑐 30
• 𝐹 𝑄1 ∗ = = = 0.75 = 𝐶𝑆𝐿∗
𝑝−𝑣 40
𝑄1 ∗ −𝜇
• z= = .67449 (from table/excel), 𝑄1 ∗ =1337.245
𝜎
• L(z)=0.149154 (from table/excel)
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑢𝑛𝑑𝑒𝑟𝑠𝑡𝑜𝑐𝑘 = 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑠𝑡 𝑠𝑎𝑙𝑒𝑠 = 𝜎𝐿 𝑧 =
500 × 0.149154 = 74.577
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 = 𝜇 − 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑠𝑡 𝑠𝑎𝑙𝑒𝑠 = 1000-74.57 = 925.43
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑜𝑣𝑒𝑟𝑠𝑡𝑜𝑐𝑘 𝑙𝑒𝑓𝑡𝑜𝑣𝑒𝑟 𝑖𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦 = 𝑄1 ∗ − 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 =
1337-925.43 = 411.822
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑝𝑟𝑜𝑓𝑖𝑡 = 𝑝 − 𝑐 × 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 − ൫ 𝑐 − 𝑣 ×
Option 2 (with postponement); Combined order quantity
𝑁 2
• 𝜎 = 4 × 500=1000; 𝜎𝑒 = σ𝑖=1 𝜎𝑖 + 2 σ𝑁−1 𝑁
𝑖=1 σ𝑗=𝑖+1 𝜎𝑖 𝜎𝑗 𝜌𝑖𝑗
𝑝−𝑐
• 𝐹 𝑄∗ = = 0.70 = 𝐶𝑆𝐿∗
𝑝−𝑣
𝑄∗ −𝜇
• z= = 0.5244 (from table/excel), 𝑄∗ = 4524.401
𝜎
• L(z)=0. 190372 (from table/excel)
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑢𝑛𝑑𝑒𝑟𝑠𝑡𝑜𝑐𝑘 = 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑠𝑡 𝑠𝑎𝑙𝑒𝑠 = 𝜎𝐿 𝑧 = 190.3725
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 = 𝜇 − 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑠𝑡 𝑠𝑎𝑙𝑒𝑠 = 4000-190.3725=3806.628
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑜𝑣𝑒𝑟𝑠𝑡𝑜𝑐𝑘 𝑙𝑒𝑓𝑡𝑜𝑣𝑒𝑟 𝑖𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦 = 𝑄 − 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 =
4524-3806.628 = 714.733
• 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑝𝑟𝑜𝑓𝑖𝑡 = 𝑝 − 𝑐 × 𝐸𝑥𝑝𝑒𝑐𝑡𝑒𝑑 𝑠𝑎𝑙𝑒𝑠 − ൫ 𝑐 − 𝑣 ×
Comparison of Options
Without postponement With postponement
(across 4 colors)
Order quantity 4 × 1337 = 5348.98 4524.401
Decentralized Centralized
Safety stock 𝜏𝑧𝑛𝜎 𝜏𝑧𝜎𝐶
Order upto level 𝜏𝑛𝜇 + 𝜏𝑧𝑛𝜎 𝜏𝑛𝜇𝐶 + 𝜏𝑧𝜎𝐶
Risk Pooling: Illustration
• A BMW dealership has 4 retail outlets serving the entire Chicago area
(disaggregate option). Weekly demand at each outlet is normally
distributed, with a mean of 25 cars and a standard deviation of 5. The
lead time for replenishment from the manufacturer is 2 weeks. Each
outlet covers a separate geographic area, and the correlation of demand
across any pair of areas is 𝜌. The dealership is considering the possibility of
replacing the four outlets with a single large outlet (aggregate option).
Assume that the demand in the central outlet is the sum of the demand
across all four areas. The dealership is targeting a CSL of 0.90. Compare
the level of safety inventory needed in the two options as the correlation
coefficient 𝜌 varies between 0 and 1.
Disaggregate Scenario
• 𝜏 = 2; 𝜇𝑖 = 25; 𝜎𝑖 = 5
• For individual retailer, mean lead time demand, 𝜇𝑖 𝐿𝑇𝐷 = 2 × 25 = 50
• Mean lead time demand across retailers= 4 × 50 = 200
• 𝑧 = 𝐹 −1 0.9 = 1.281552
• standard deviation of lead time demand, 𝜎𝑖 𝐿𝑇𝐷 = 𝜏 × 𝜎𝑖 = 2 × 5 = 7.0710
• The safety stock for retailer i = 𝑧 × 𝜎𝑖 𝐿𝑇𝐷 = 1.281552 × 2 × 5 = 9.0619
• Total safety stock across all the retailers = 4 × 9.0619 = 36.25
• 𝜏 = 2;
• 𝜇𝐶 = 𝑛 × 𝜇 = 4 × 25 = 100