SUSTAINABLE

MANUFACTURING IN
INDUSTRY 4.0
 • All about the elimination of waste or activities which
add no value to the process
• Elimination of such wastes cuts complexity and cost
Sustainable • improvement by monitoring, proactively maintaining
Manufacturing equipment and empowering employees

• Fourth wave of technological Advancement

• With data and connectivity at its core
• All about merging of physical and digital worlds to
Industry 4.0 gain analysed, actionable data insights
 •Retrofitting enables
an easy and cost
efficient way of
upgrading existing
manufacturing
Increasing training
efficiency by using
ICT technologies,
Increasing worker’s
motivation by
Efficient allocation of
product, material,
energy and water by
taking into account
the dynamic

Human
Equipment

Organization
equipment. Implementing constraint of CPS
•Adding sensors and individual incentive e.g. smart logistics
IOT devices. systems. and the smart grid.
•Extends or
facilitates the use
phase.
•Contribute to
economic and
environmental
dimensions of
sustainability.
 Designing Application of
appropriate identification
manufacturing systems for
process chains enabling the

Product
Process or by using new
technologies like
reuse or
remanufacturing
liquid cooled the products.
systems.
 Customer
Continuous Improvement
Centric

Time
Integrated Value chain consuming
changeovers

Equipment
Inconsistent Product
Breakdown
Quality
and Failures
 Continuous
Customer Centric Integrated Value Chain
Improvement

Advanced data analysis using Integration and connection of

AI or machine learning for Using simulation tools for your enterprise, IT, operational
determination of customer product testing instead of systems, machines and
needs. testing in physical world. devices creates a holistic view
of the entire value chain.

Enables managers to identify

patterns or weak spots in the
process, and prioritise them
for improvement opportunities
Time Consuming Equipment Breakdowns
changeovers and Failures
Utilising Lean Industry 4.0 takes this to
management principles, a whole new level.
along with digital Advanced analytics
automation tools such algorithms and machine-
as sensors and learning techniques can
software, manufacturers analyse the vast
can facilitate more amounts of data
efficient changeovers collected by sensors to
without the need for identify the potential for
operator intervention. breakdowns before they
occur
Inconsistent Product
Quality
Industry 4.0
technologies, such as
camera-based vision
inspection and sensors,
collect data and feed it
into software, which
creates detailed
analytics which can be
helpful finding errors
and improving product
quality.