Crane is a m/c meant for lifting or

lowering a load and moving it

horizontally or swing it to left or
right and in which hoisting is an
integral part of m/c
 Crane works on the principle of load
momentum ( Force x distance)
Force X Force Y

a b

In crane the load momentum caused by the

load lifted w.r.t. some fulcrum point is
counter balanced by load momentum caused
by the counter weight
 CRANES

MOBILE STATIONARY

CRAWLER TYRE EOT CRANE JIB CRANE

MOUNTED MOUNTED

MECHANICAL HYDRAULIC LATTICE TELESCOPIC

(TFC 280) (AM 11320) BOOM BOOM

ROUGH TERRAIN ALL TERRAIN TRUCK MOUNTED

(Omega-40) (Til-830)
 BOOM LENGTH

HEIGHT

LOAD

RADIUS
Fulcrum AXIS OF ROTATION
 CRANE
OPERATIONS

TELESCOPIC BOOM HOIST BOOM ANGLE SLEW TRAVEL

LENGTH INCREASE

BOOM IN BOOM OUT UP DOWN INCREASE DECREASE WITH LOAD W/O LOAD WITH LOAD W/O LOAD

OK OVERLOAD OK OK OK OVERLOAD OK OK NOT OK OK

CRANE DETAILS (HAZIRA)
TOTAL- 8 NOS AVAILABLE

TAG MODEL TYPE RATING

RIL-1 & 27 VOLTAS(OMEGA) TYRE MOUNTED 40T

RIL-11 TIL(HUSKY-640) TYRE MOUNTED 40T

RIL-17 & 36 TIL (HYDRA-830) TYRE MOUNTED 30T

RIL-10 VOLTAS(OMEGA) TYRE MOUNTED 20T

RIL-38 TATA TFC CRAWLER 75T

GOTTWALD AUTOKRAN-AMK TYRE MOUNTED 125T

• Space available for positioning the crane
• Net Load to be lifted
• Maximum Operating radius
• Boom Length Required
• Above all should fit in to the Load chart
A. CHECKS
 Load chart reference for crane positioning.
 Check physical condition of certified slings
 Check soil conditions & its compactness.
 Check operators experience & his expertise
Steps followed during crane usage…cont.

B. RISK ASSESSMENT
 Describe the Major Activity
 Prepare Sub Activities
 Identify all the possible risk hazards for all
Sub activities
 Define the control measures to be Adopted
 Analyze of the Risk intensity after defining
the control Measures
 CASE STUDY-1
Selecting a suitable crane

 Equipment to be lifted - 3 Tons

 Wt. Of Sling , Hook etc. - 0.25 Ton
 Operating radius available- 14meter
(Referring load chart)
 TIL HYDRA 830 30T Crane Load Chart (RIL17 & 36)
LIFTING CAPACITIES ON OUT RIGGERS in Tonns (360 deg.swing)
Boom length(m) 8.7 12.5 15 17.5 20 21.2
Radius (m)
3 30 25 20.9 16
3.5 27 25 20 15.6 11.75
4 24.5 24.6 19.7 14.8 11.25 10
4.5 22 22.5 19.25 14.5 11 9.5
5 19.8 19.8 19 14 10.7 8.85
6 15 15 15 13 9.9 7.7
7 14.75 12.4 12.58 12 9.3 6.85
8 10 10.15 10.27 8.8 6.6
9 8.2 8.4 8.5 8.25 5.5
10 6.9 7.1 7.22 7.31 4.9
12 5.2 5.3 5.4 4.2
14 4.05 4 3.5
16 3.25 3
18 2.5 2.6
 VOLTAS OMEGA 40T Crane Load Chart (RIL1 &27)
LIFTING CAPACITIES ON OUT RIGGERS in Tonns (360 deg.swing
Boom length(m) 9.9 12.2 14.8 17.1 19.5 21.9 24.8 32.3(M.B.)
Radius (m)
3 36.3 31.7 30.3 28.1
3.5 33.5 28.7 28.3 26.4 22
4 30.8 27.8 26.4 24.8 21.6
5 25.5 24.3 23 21.7 19 17.2
6 21.6 20.7 19.8 18.4 16.9 15.1 13.6
7 18.3 17.7 17 16.2 14.7 13.3 12.2
8 15.1 14.7 14.2 12.8 11.8 10.8 8.4
9 13.4 12.9 12.5 11.5 10.8 9.4 8
10 11.6 11.2 10.5 9.7 8.6 7.4
11 9.7 9.7 9.6 8.8 7.9 6.8
14 8.2 8.2 8.2 8 7.1 6.2
15 6 6.5 6 6 5.2
16 4.6 4.6 4.6 4.5
17 3.5 3.5 3.9
18 2.6 3.35
19 2.5
20 1.75
21 1.2
 BOOM LENGTH Crane –
-17or 1
 Capacity
loading 80% or 54%
HEIGHT

LOAD
WT-3 TON

RADIUS
14 M
 CASE STUDY-2
Selecting an suitable crane

 Load to be lifted - 9 Tons

 Sling , hook etc. - 0.3 Ton
 Operating radius available- 13.2meter
 Crane - Gotwalld or TFC-280
(Referring load chart)
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 GOTTWALD Crane Load Chart
LIFTING CAPACITIES ON OUT RIGGERS in Ton(360 deg.swing)
Boom Ext.(m) 13.7 22.4 31.1 39.8 48.5
Op. Radius (m)
3 100 50
4 80 50 30
5 64 48 30 18
6 64 43.4 30 18
7 64 39.8 30 18 14
8 64 38 28 18 14
10 64 30 23 16.6 12.5
12 25 18.8 14 11.2
14 20 15.2 12 10
16 15.5 12.2 10 8.8
18 12 10 8.8 7.9
20 8.8 7.5 7.1
22 8 6.6 6.5
24 7 6 6
26 5.6 5.2 5.2
28 4.4 4.4 4.4
30 3.8 3.8
32 3.2 3.2
34 2.8 2.7
36 2.1
38 1.8
 RATED CRANE LOADS IN LBS (Kg) MAIN BOOM
OPERA- 50'-0" BOOM 60'-0" BOOM 70'-0" BOOM
TING (15.24 M BOOM) (18-29 M 800 M) (21.34 M BOOM)
RADIUS ANGLE BOOM RATING ANGLE BOOM RATING ANGLE BOOM RATING
PI.EL. PI.EL. PI.EL.
FEET FEET POUND FEET POUND FEET POUND
(METRE) (METRE) (KG) (METRE) (KG) (METRE) (KG)
12 81 56'1" 165300
(3.66) (17.32) (75000)
15 78 56'4" 115000 80 66' 6" 114550
(4.57) (17.17) (52165) (20.27) (51960)
20 72 56'11" 72000 75 65' 4" 71550 77 75' 9" 71250
(6.10) (16.74) (32660) (19.91) (32455) (23.09) (32320)
25 65 54' 53000 70 63' 9" 52550 73 74' 4" 52250
(7.62) (16.46) (24040) (19.43) (23835) (22.66) (23700)
30 59 50'4" 41900 65 61' 8" 41450 68 72' 6" 41150
(9.16) (15.34) (19005) (18.80) (18800) 22.10) (18665)
35 52 46'11" 34400 59 58' 11" 33950 64 70' 4" 33650
(10.67) (14.30) (15600) (17.96) (15400) (21.44) (15260)
40 44 42' 29000 53 55' 8" 28550 59 67' 8" 28250
(12.19) (12.80) (13155) (16.97) (12950) (20.62) (12815)
45 35 36'3" 25000 47 51' 4" 24550 54 64' 4" 24250
(13.72) (11.05) (11340) (15.65 (11135) (19.61) (11000)
50 24 27'2" 21800 40 46 ' 1" 21350 49 60' 4" 21050
(15.24) (8.28) (9885) (14.05) (9685) (18.39) (9545)
55 32 39 ' 1" 18950 43 54' 5" 18650
(16.76) (11.91) (8595) (16.59) (8460)
60 22 29' 1" 16950 37 49' 7" 186650
(10.29) (8.86) (7685) (15.11) (7550)
65 30 41' 11" 14050
(19.81) (12.78) (6735)
70 20 27' 11" 13350
(21.34) (8.51) (6055)
80
(24.30)
90
(27.43)
100
(30.40)
110
(33.51)
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Major Causes of Crane Accident
* Instability due to overloading
* Inadequate Falls
* Mechanical failure
* Contact with power line
* Lack of communication
* Lack of training
* Inadequate Maint./ Inspection
* Select the Crane, which is best suitable to your requirement
* Know the equipment you are working with
* Under stand and interpret load chart
* Look at the ground and site condition
* Secure & restrict access to the lift area
* Clearance of at least 0.6m should be given b/w moving part
of the crane and stationary object
* Crane should not be placed near the edge of the pit. At least
1.5m away from the edge of the pit or half the depth of the
pit which ever is more.
*Min. 6m distance should be maintained b/w
H.T. line and tip of the crane.
* Know your load and radius
* Always use proper rigging practices
* Be aware of surrounding areas, hazards &
obstruction
* load should not be dragged
*swing path should be clear free from
obstructions
* Never walk under the load
THANKS!