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Training Workbook
Contents of this workbook
1. Power point Presentation
2. Competency Forms
• Q&A form Assessor copy (will get an electronic copy)
• Q&A form Operator copy will be in Livelink
• Pre-use form assessor copy (will get an electronic copy)
3. Network Contact Information
1
Onshore LLFP
Training Training Outline
Roles and Responsibilities
Will learn what the LLFP’s roles and responsibilities are.
Competency Assessments
Learn step by step Pre-use inspections and how to use checklist for assessment
Learn how to give assessments for QO level progression, safe operation, and check documentation
Test new operators/existing operators with an audit checklist
Regulatory Paperwork
LLFP will have to spot check to make sure that all of the paperwork for lifting and hoisting is being filled out properly.
· Instructed on being the field representative for the lifting and hoisting group
· Learn about the Q & A section in Livelink and about the LLFP network
· Learn to entry/verify that the authorization level for QO’s are in TRNDB and what the procedure is for that process
· Verify that operators/riggers have current and required training to perform their job tasks
· Check contractors paperwork for compliance with the Standard
2
Onshore LLFP
Training Local Lifting Focal Point (LLFP)
Roles and Responsibilities Per OPS0055 Rev. 1.0
• Attend LLFP workshops and required training.
• Conduct field competency assessments for offshore pedestal and/or mobile QOs, core personnel, and call-
outs.
• Ensure Lifting and Hoisting training data for personnel in his/her workgroup is input into SEPCo’s
Training Database.
• Perform crane competency level progression evaluations.
• Act as field representative for Lifting and Hoisting group (a.k.a. Crane Group) in the Operations Services
Department.
3
Onshore LLFP
Training Purpose & Applicability
Purpose
To prevent incidents associated with lifting and hoisting, this standard
establishes Shell Exploration and Production Company’s (SEPCo) requirements for the:
• operation, maintenance, testing, certification, inspection, and design of
lifting equipment, and
• the competency and qualifications of individuals involved with these
operations.
Note: Design requirements in this standard are not inclusive.
Applicability
This standard applies to work performed on:
• SEPCo installations,
• leases, or
• right-of-ways.
This standard also applies to work performed during:
• road,
• marine, or
• aviation operations supporting this work.
This standard does not apply to lifting operations performed with helicopters.
4
Onshore LLFP
Training Document Organization and Navigation
5
Onshore LLFP
Training Document Organization and Navigation
Click the links in this OPS0055 Lifting and Hoisting Standard
TOC to navigate
through the Standard. This standard is organized into the
Click at the following chapters:
bottom of the window
to return to the TOC.
Introduction
Lifting and Hoisting 2 • Introduction
• Operational Requirements
• Testing and Inspection
• Maintenance and Repair of Lifting
Testing and Inspection Design Requirements
Introduction 41 Introduction 71 Equipment
Testing and Inspection Matrix 42 Lifting Appliances 72
Lifting Appliances Supplement 43 Lifting Accessories 75 • Design Requirements (not all inclusive)
Lifting Accessories Supplement 58 Lifted Equipment 79
Lifted Equipment Supplement 66 • Competency
• Document Administration
• Appendices
Operational Requirements Maintenance and Repair Competency
Introduction 12 Introduction 68 Introduction 81
Overview Lifting Appliances 69 Competency Matrix and Training
Lift Planning
12
13 Wire Rope 70 Course Detail 82 Additionally, the diagram on page one
Overview Additional Offshore Ped Crane
Lift Risk Categorization Table
13
14
Competency Requirements 87 depicts sections and subsections.
General Requirements
Lifting Appliances
16
18
The hyperlinks within this diagram can
Document Administration
Overview 18 Miscellaneous 89 be used to navigate the document.
Offshore Pedestal Cranes 19 Overview 89
Mobile Cranes 21 Roles and Responsibilities 90
Gin Pole Trucks / Derricks 23 Glossary 95
Articulating Boom Crane 24 Reference Documents 97
Overhead Cranes 25 Document Approval Sheet 99
Aerial Platforms 26
Powered Industrial Trucks 27
Hoists, Jacks, and Winches 28 Appendices
Beam Clamps 29 Introduction 100
Fixed Lifting Points 30 A: SEPCo Crane Communications 101
Lifting Accessories 31 B: Crane Cab Decals 107
Overview 31 C: Structural / Piping Guideline
Slings 32 Load Matrix 109
Below the Hook 33 D: Pre-Shipping Inspection
Checklist 117
Rigging Hardware 34
Lifted Equipment 35 E: Ten Questions for a Safe Lift 119
Overview 35 F: Offshore Pedestal Crane
Operator Authorization Level
Miscellaneous 36
Verification Form 120
Personnel Work Baskets
Lifted Equipment Going Offshore
37
38
6
Onshore LLFP
Training Summary of Changes in This Revision
• Document renamed: Lifting and Hoisting Standard.
• Major document reformatting/reorganization.
• Man-riding winches on drill floor added to the standard based on ANSI A10.22.
• Dedicated Man-riding winches required on rigs.
• Container requirements: ISO-type shipping containers MUST NOT BE USED in offshore operations.
• All collapsible synthetic rope-type cargo nets and containers are prohibited.
• Lift Planning section added.
• Appendix added: “Ten Questions for a Safe Lift”.
• Lift Risk Categorization Table developed and Work Authorization Levels determined for each category of lifts (i.e. routine, critical, complex, and heavy).
• Personnel lifts will now require Safe Work Permit.
• Lifts over or within six feet horizontally of active or energized hydrocarbon-containing process equipment are now in the Critical category.
• Lifts involving expensive, one-of-a kind, or major facility components whose loss would impact production operations moved to Complex category.
• Pre-use inspections of lifting accessories (e.g. slings, shackles, etc.) only require visual inspections (do not require documentation).
• Certification of Jacks: an individual test certificate or an OEM letter of conformity is acceptable as per ASME B30.1.
• Masterlinks: drop-forged or welded type now acceptable.
• Shackles: each shackle body must be legibly and indelibly marked in raised and or stamped letters now acceptable.
• Overhead Cranes: Training requirements for personnel certification for Floor Operated Cranes and Cab-Operated and Pulpit Operated Cranes aligned to ASME B30.2
requirements.
• Multi-leg sling sets: The reference to using a “Masterlink” assembly (i.e. Masterlink fitted with two smaller links) has been removed.
• Record keeping – Inspection Documentation for offshore pedestal cranes is required to be kept onboard for current year plus three (3) and archived for five (5).
• DSP high-visibility vest: Orange-only requirement has been removed (other colored high-visibility vests are acceptable).
• Stingers used for pre-slung loads must be hooked directly to the Masterlink of the sling set attached to the load, i.e. no sling must be attached between the stinger hook
and the Masterlink.
• Helicopter operations crane cab decal changes to reflect doc revision.
• Local Lifting Focal Point no longer required to be a current Level 2 Operator.
• QO and QP: new definitions added.
Reference Page 3 OPS0055
7
Onshore LLFP
Training Summary of Changes in This Revision
• Lift Sponsor is now person-in-charge of the lift – new definition and roles and responsibilities added.
• PIC now referred to as SEPCo/Contractor Supervisor.
• Testing and Inspection Matrix updated.
• Spider definition and requirements added.
• Articulating Boom Crane (e.g. Autocrane) information added to Operating, Design, Testing and Inspection, and Competency chapters. Applies to Articulating Boom Cranes
5 tons or less, over 5 tons – Mobile Crane.
• Competency section updated.
• Updated Competency Matrix.
• Training Courses redefined.
• Three types of Riggers defined.
• Added Training Course Description Matrix.
• Updated Offshore Pedestal Crane QO Authorization Level Matrix.
• Contractors showing a business need and following OPS0055 training curricula may have their training courses approved as SEPCo-Accepted by the custodian of this
standard.
• Updated load handling requirements for Pedestal, Mobile, Articulating Boom Cranes, and Gin Pole Trucks/Derricks.
• Roles and Responsibilities Table updated.
• Appendix added: Structural/Piping Guideline Matrix and Loading Diagrams, which provide guidance on rigging from non-certified beams and pipe work.
• Equipment shipped one-way may be exempt from bolt-type anchor shackle requirement.
SCI
Specialist Crane Inspector
Includes mobile cranes powered by internal combustion engines or electric motors, such as:
• Crawler Cranes
• Locomotive Cranes
• Wheel Mounted Cranes
Overhead Crane (Single Grinder Type with Underhung Hoist) Cab Operated Overhead Crane Example of an Overhead Floor Operated Crane
Excavating Equipment
In general, excavating equipment is not covered in this Standard. If a piece of
excavating equipment is going to be used as a lifting appliance, approval must first be
obtained from the manufacturer. The conditions and requirements for lifting must be
indicated on this approval.
Note: Riggers and rigging equipment shall meet the requirements of this Standard.
Winches
Includes all winches except when used as follows:
• For horizontal pulls (e.g. winch trucks that support onshore drilling operations)
• As an integral part of other lifting equipment (e.g. overhead crane)
Beam Clamps
Includes a portable lifting device that clamps onto a structural beam to which
a hoist is attached.
Lift Sponsor
When planning and executing lifting operations, the Lift Sponsor shall do the
following:
• Use the Lift Categorization and Work Authorization Table below.
• Ensure that the lift area(s) is:
• controlled to ensure individuals are safeguarded from entering the path of the
load, and
• adequately sized for load’s size and weight.
• Verify that the answers to Appendix E: Ten Questions for a Safe Lift are
addressed in a Toolbox Talk.
• Ensure applicable lift planning requirements contained in this section are met.
SW T
SW P
S S T L2
L O P2
HLI
JSA
Routine Includes lifts: 2: SEPCo’s Local Work Instruction Standard
with known or evaluated weight, shape, and center of
gravity, (SSTLs and LOPs) only apply to production
performed under temperate environmental conditions,
and
X X operations.
using standard rigging and lifting equipment.
General Lifting
Prior to making the lift, the Lift Sponsor shall do the following:
• Establish communications with Rigger, DSP, and, where applicable, Boat Captain. Refer to Appendix A: SEPCo Crane
Communications.
• Ensure taglines meet the requirements contained in the Operations Requirements, Lifting Accessories section of the
document.
General Requirements
Locations and organizational groups with hurricane procedures must ensure that these
procedures include the following requirements:
• All lifting and hoisting equipment is secured to prevent damage.
• Before returning to service:
• unsecure all lifting and hoisting equipment,
• perform a complete visual inspection, and
• reinstate utilities.
Load Handling
During lifting operations, the QP shall:
• be at the controls at all times while the load is suspended,
• ensure there is no sudden acceleration or deceleration of the moving load,
• ensure, when loads approach the maximum rating, that the weight of the load is determined within ±10% before it is lifted, and
• take additional precautions, when using rotation resistant ropes with a design factor < 5 but in no case < 3.5, as follows:
• Appoint a DSP.
• Conduct operations in such a manner and at such speeds as to reduce dynamic effects.
• Record lifts in inspection records.
• Ascertain that the rope is in satisfactory condition both before and after lifting. More than one broken wire in any one layer is reason to consider
not using the rope for such lifts.
Load Handling
During lifting operations, the QP shall:
• be at the controls at all times while the load is suspended,
• ensure there is no sudden acceleration or deceleration of the moving load,
• ensure, when loads approach the maximum rating, that the weight of the load is determined within ±10% before it is
lifted,
• ensure the crane is level and where necessary the vehicle/carrier is blocked properly,
• ensure the stabilizers, if so equipped, are fully extended and set, and
• use blocking under stabilizers as needed.
Load Handling
QP for overhead cranes shall:
• adhere to crane load limits,
• be at the crane controls at all times while a load is suspended,
• ensure loads are kept in sight from time of pick up until the load and tag lines clear the deck,
• ensure the load is attached to the hook by means of slings or other suitable device (the latch must be closed to secure
loose slings), and
• ensure the hoist rope is not allowed to be wrapped around the load.
Prior to Lift
The QO shall:
• ensure that lift planning has been completed by the Lift Sponsor,
• perform all functions in an unloaded condition, including operation of limit switches and tilt alarm/shutoff,
• use ground control station (where possible, operate close to ground level when using the platform control station),
• conduct a Pre-Use Inspection on the lifting device, and
• adhere to all tags placed on the controls.
Man-riding Winches
In addition to the requirements above, the following must be met:
• Only dedicated man-riding winches, which incorporate appropriate safety devices as per ANSI A10.22, must be used for man riding. These
winches must be clearly marked Dedicated for Man Riding and never used for any other purpose.
• A dedicated team, including the Lift Sponsor, QP, and person being lifted, must carry out the operation.
• The Lift Sponsor shall ensure that no other operation that could interfere with the man riding is carried out.
• Prior to installing or using winches, the following must be in place:
• Emergency means must exist by which all winch motion can effectively and rapidly be brought to a halt.
• No man riding shall be allowed if the winch operator does not have clear sight of the rider.
• Man riding below the derrick floor is not allowed. It requires a separate man-riding winch mounted below the floor.
• Man riding above the monkey board level is not permitted.
• A secondary fall protection device must be used, independent of the primary lifting mechanism.
Reference Page 28 OPS0055
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Onshore LLFP
Training Operational Requirements
Lifting Accessories Overview
In This Section
Operational requirements for the following are covered in
SEPCo-approved rigger training:
Slings: Rigging Hardware:
• Wire Rope • Masterlinks
• Chain • Shackles
• Synthetic Slings (e.g. nylon web, poly-round, fiber rope) • Eyebolts
• Stingers • Turnbuckles
Below-the-Hook Lifting Devices: • Open Wedge Sockets
• Proprietary Lifting Devices • Rigging Blocks
• Spreader Bars • Hooks
• Plate Clamps
• Pallet Hooks
All lifting accessories must be used in accordance with SEPCo approved rigger training.
Operational requirements in the following sections are included for emphasis.
Plate Clamps
The use of plate clamps is restricted to situations where the plate is:
• being removed from a racking system, or
• being moved a short distance with the lift maintained just above the deck/ground.
Universal plate clamps can lift a plate from horizontal to vertical and vice versa but must not be used to transport plates
horizontally.
Turnbuckles
Turnbuckles must only be used as part of a special lifting device.
Shackles
Avoid angle and side loading to prevent a reduction in shackle capacity.
Hooks
Hooks must only be used as an integral part of another lifting appliance/accessory.
Rigging Blocks
The load line multiplied by the block load factor must not exceed the rated
load of the rigging block.
Shipping Manifest
All loads must have shipping manifests which include load descriptions and weights.
SEPCo Requirements
Refer to ASME B30.23 for detailed operational requirements for operators
and occupants. SEPCo requirements are as follows:
• Occupant remains in continuous communications with the operator/DSP.
• Ensure personnel being lifted adhere to the requirements of OPS0044 Fall Prevention and
Protection.
• Do not stand, sit on, or work from the top rail, intermediate rail, or use any other device to
enhance the vertical working height while in the basket.
• Use communications as defined in Appendix A: SEPCo Crane Communications.
Initial Inspection – An undocumented visual inspection by a designated person to verify compliance with design
requirements. Prior to use, all new, altered, modified, or repaired lifting equipment.
Frequent Inspection – An undocumented visual inspection for damage, performed by the user or other designated
person each day or shift the lifting equipment is to be used. (also includes Monthly inspections)
Periodic Inspection – A complete documented inspection for damage of the lifting equipment, periodically
performed by a designated person. (e.g. Semi-annual or Annual)
40
Onshore LLFP
Training Testing and Inspection
Testing and This chapter consists of:
Periodic Inspection
The QP shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number, and
• date that the inspection expires.
• All cranes deemed unfit for use as a result of inspection must be taken out of service and repaired before being put back into service.
Operational Test
The QP shall test all motions with a nominal load (hoisting/lowering and traversing).
An operational test must be performed:
• after each boom change (when boom disassembly/assembly is required), and/or
• when replacing ropes.
Periodic Inspection
The QP shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number, and
• date that the inspection expires.
• Inspect critical items such as:
• hoisting machinery,
• sheaves,
• hooks,
• chains, and
• ropes.
• All gin pole trucks/derricks deemed unfit for use by inspection must be taken out of service and repaired before being put back into service.
Load Testing
Must be performed and documented with known weights or a certified dynamometer by a QP as follows:
• Lift the load slowly and in an area where minimal damage will occur if the gin pole truck/derrick fails.
• Check holding brakes to:
• verify stopping capabilities, and
• demonstrate the ability to hold a rated load. The load should be held long enough to allow any dynamics to dampen out.
Note: Repairs or alterations to non-lifting, secondary lifting, or holding components such as suspension assemblies,
electrical system, crane cab, etc., do not require a load test, although a functional check should be performed to determine
if the repairs or alternations are acceptable.
Periodic Inspection
The QP shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number, and
• date that the inspection expires.
• Inspect critical items such as:
• hoisting machinery,
• sheaves,
• hooks, and
• ropes.
• All articulating boom cranes deemed unfit for use by inspection must be taken out of service and repaired before being put back into service.
Load Testing
Must be performed and documented with known weights or a certified dynamometer by a QP as follows:
• Lift the load slowly and in an area where minimal damage will occur if the articulating boom crane fails.
• Check holding brakes to:
• verify stopping capabilities, and
• demonstrate the ability to hold a rated load. The load should be held long enough to allow any dynamics to dampen out.
Note: Repairs or alterations to non-lifting, secondary lifting, or holding components such as suspension assemblies,
electrical system, crane cab, etc., do not require a load test, although a functional check should be performed to determine
if the repairs or alternations are acceptable.
Periodic Inspection
The QP shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number, and
• date that the inspection expires.
Note: All platforms deemed unfit for use as result of inspection must be taken out of service and repaired before being put
back into service.
Load Test
The QP shall perform and document the load test as follows:
• The load must be secured to the aerial platform and lifted slowly in an area where minimal damage will occur if the
device fails.
• Test at maximum boom radius over the rear, if applicable. Hold the load for a minimum of five minutes and verify drift
does not exceed that specified by the responsible engineering organization.
Notes:
• Repairs or alterations to non-lifting or non-holding components do not require a load test, although a functional check
should be performed to determine if the repairs or alterations are acceptable.
• A load test is not required when replacing ropes with certified equipment.
Periodic Inspection
The QP shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number and
• date that the inspection expires.
• All cranes deemed unfit for use as a result of inspection must be taken out of service and repaired before being put back
into service.
Load Testing
Load tests conducted by the manufacturer before delivery are acceptable if load test paperwork is provided to verify the
extent and thoroughness of the test.
Load tests must be performed and documented with known weights or a certified dynamometer by a QP as follows:
• Lift the load slowly and in an area where minimal damage will occur if the crane fails.
• Check holding brakes to:
• verify stopping capabilities, and
• demonstrate the ability to hold a rated load. The load should be held long enough to allow any dynamics to dampen out.
Note: Repairs or alterations to non-lifting, secondary lifting, or holding components such as suspension assemblies,
electrical system, crane cab, etc., do not require a load test, although a functional check should be performed to determine
if the repairs or alternations are acceptable.
Load tests are required on components directly involved with lifting or holding that have been repaired or altered.
Note: A load test is not required when replacing ropes with certified equipment.
Periodic Inspection
The QP shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number, and
• date that the inspection expires.
• All winches deemed unfit for use as a result of inspection must be taken out of service and repaired before being put back into service.
Operational Test
The QP shall test all motions (hoisting / lowering).
Note: The operational test for winches can be tailored to test only those portions of the equipment that were modified.
Load Test
Must be performed and documented with known weights or a certified dynamometer by a QP as follows:
• Lift the load slowly and in an area where minimal damage will occur if the winch fails.
• Check holding brakes to:
• verify stopping capabilities, and
• demonstrate the ability to hold a rated load. The load should be held long enough to allow any dynamics to dampen out.
Note: Only components directly involved with lifting or holding that have been repaired or altered require load testing. A load test is not required when replacing ropes with
certified equipment.
Periodic Inspection
• Must be performed and documented by a QP.
• All hoists deemed unfit for use by inspection must be taken out of service and repaired and inspected before being put back into service.
Operational Test
The QP shall test all motions (hoisting / lowering).
Load Test
Must be performed and documented with known weights or a certified dynamometer by a QP as follows:
• Lift the load slowly and in an area where minimal damage will occur if hoist fails.
• Check holding brakes to verify stopping capabilities and demonstrate the ability to hold a rated load. The load should be held long enough to
allow any dynamics to dampen out.
Notes:
• Only components directly involved with lifting or holding that have been repaired or altered require load testing. A load test is not required
when replacing ropes with certified equipment.
• If a hoist is re-rated, a load test must be performed based on the re-rating.
Periodic Inspection
• Must be performed and documented by a QP.
• Jacks deemed unfit for use as a result of inspection must be taken out of service and repaired before being put back into
service.
Operational Test
The QP shall test all motions (hoisting / lowering).
Load Test
Must be performed and documented with known weights or a certified dynamometer by a QP as follows:
• Lift the load slowly and in an area where minimal damage will occur if jack fails.
• Check holding brakes to verify stopping capabilities and demonstrate the ability to hold a rated load. The load should be
held long enough to allow any dynamics to dampen out.
Note: Only components directly involved with lifting or holding that have been repaired or altered require load testing.
Periodic Inspections
The QP shall perform a thorough visual inspection every two years to include inspection of the securing bolts/welds that
support the beam itself.
Load Testing
Padeyes must:
• Be proof tested to 150% of the working load limit, or
• Tested/inspected in accordance with licensed engineer’s requirements prior to being put into use and following any
significant repairs or modifications.
Tests must be conducted with magnetic particles and/or dye penetrant following proof testing.
Discard Procedure
• Tag Do Not Use
• Remove from service
• Recorded in inventory
• Remove test certificates from the filing system
• Cut the eyes out of the sling or ensure sling is otherwise obviously destroyed to an unusable state and sent for disposal.
Load Test
The QP shall perform and document a load test in accordance with the Testing and Inspection Matrix, ensuring to test all components
together as a system, if practical.
Note: Load tests performed by the manufacturer before delivery are acceptable, if the necessary load test papers are provided to
verify the extent and thoroughness of the test on the specific item.
Periodic Inspection
Synthetic slings are required to:
• be replaced annually and have a certificate of conformity available upon request from the sling owner, indicating that the sling is not greater than one year old,
• be logged in the location’s sling inventory,
• be stored in a enclosed area (e.g. rigging/store and contractors toolhouse/box) to minimize exposure to moisture, UV rays, and chemicals,
• have a legible tag marked with the working load and certification and manufacture date, and
• be inspected by a Qualified Rigger to ensure the following do not exist:
• cuts, tears, or abrasion,
• fraying or bursting of stitching,
• penetration of foreign bodies (e.g. sand, metal, glass, etc.) into the fibers,
• damage from heat or chemicals, and
• distortion or excessive wear of the metal eyes, where fitted.
Any of the above conditions require the sling to be removed from service and discarded using the sling Discard Procedure.
Load Test
The QP shall perform and document a load test in accordance with the Testing and Inspection Matrix, ensuring to test all
components together as a system, if practical.
Note: Load tests performed by the manufacturer before delivery are acceptable if the necessary load test papers are
provided to verify the extent and thoroughness of the test on the specific item.
Periodic Inspection
The QI shall perform and document periodic inspections as follows:
• Permanently affix a tag to the equipment showing that it passed inspection.
The tag must include:
• date of inspection,
• person who performed inspection,
• unit or serial number, and
• date that the inspection expires.
All Spreader Bars/Special Lifting Devices/Plate Clamps deemed unfit for use by
inspection must be:
• tagged Do Not Use, and
• taken out of service and repaired/re-tested or destroyed.
Reference Page 62 OPS0055
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Onshore LLFP
Training Testing and Inspection
Shackles/Eyebolts/Masterlinks/Turnbuckles
Frequent Inspections
The QP shall complete frequent, undocumented inspections as follows:
• Check for defects such as damage, distortion, corrosion, etc.
• Ensure the shackle has the correct pin and fits satisfactorily.
All shackles not fit for use must be tagged Do Not Use and destroyed at the earliest opportunity.
Periodic Inspection
Incorporated into the applicable Lifting Appliance Inspection for the system of which it is a part.
Periodic Inspection
The QP shall perform and document periodic inspections in accordance with the Testing and Inspection Matrix, to include:
• Filing annual inspection records with certification papers
• Adding tags or color-coding to indicate the inspection date
Proof Testing
The QP shall perform a proof test in accordance with the manufacturer’s recommendations following any significant
repairs or modifications.
Note: Padeyes and critical load path connections must be tested with magnetic particles and/or dye penetrant at a
minimum of once every five years.
Check contractors registry when they send lifting equipment on location for
compliance with OPS0055 Rev 1.0
Verify that their registry is up to date and that they have current inspections on all lifting gear.
67
Onshore LLFP
Training Maintenance and Repair
This section provides the requirements for the maintenance of all lifting
Lifting Appliances Overview equipment.
Replacement Parts
For lifting equipment, an Original Equipment Manufacturer (OEM) or other
approved vendor shall supply parts or components.
For SEPCo lifting equipment, the Specialist Crane Inspector Group or
designee must approve contractor/vendor selection.
For offshore pedestal cranes, an API Spec 2C-licensed shop may supply crane
parts or components (booms, winches, bearings, gantry pedestals, etc.).
This operation requires a written procedure and JSA that at a minimum covers the following:
• hazards related to wire grips slipping or parting,
• the correct size cable grip (snake) for the wire rope; do not use the grip if the size is not listed on the grip,
• performing a pre-use inspection of the cable grip,
• requirement that only an LSG-X Lewis snake grip be used,
• cleaning the wire thoroughly with solvent or cleaner,
• manufacturer’s recommended practice for installation and securing methods,
• keeping the boom angle as low as possible to avoid excess strain on cable grip,
• keeping the pulling speed to a minimum, and
• posting someone at the sheaves each time the grip is passed through, to stop operations if there is a hang up.
Spiders
Spiders used in Shell Operations must conform to OSHA CFR 29 1926.451.
Synthetic Slings
Slings must be designed and built in accordance with the latest edition of the Web Sling Tie Down Association specification, manufacturer’s
guidelines, and industry standards (e.g., ASME B30.9).
In addition the following requirements must be met:
• Labeled legibly – marked with the working load, certification, and manufacture date.
• The design specifies the use of a synthetic sling (e.g. fast rescue boats) as follows:
• Made of the continuous fiber-type construction
• Have extra UV protection
Stinger Requirements
When a wire rope is used to extend the load block of a lifting appliance, it must:
• meet the wire rope sling requirements,
• have hard-eye terminations incorporating a hook at one end and a masterlink at the other, and
• have a positive locking latch (e.g. Crosby PL latch).
Plate Clamps
• Plate clamps must comply with ASME B30.20 Below-The-Hook Lifting Devices
Shackles
All shackles must meet the requirements of the latest edition of ASME B30.26.
Each shackle body and pin must be marked in raised and or stamped letters with the following information:
• Shackle Body:
• Manufacturer’s trademark or logo
• Rated load
• Size
• Identification code (for material traceability)
• Shackle Pin:
• Manufacturer’s name or code
• Identification code (for material traceability)
Reference Page 77 OPS0055
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Onshore LLFP
Training Design Requirements
Lifting Accessories Rigging Hardware
Eyebolts & Turnbuckles
Eyebolts & Turnbuckles must meet the requirements of ASME B30.26.
Eyebolts & Turnbuckles must be marked in raised or stamped letters with the following information:
• Manufacturer’s trademark or logo
• Size
• Rated load
• Identification code (for material traceability)
Open-Wedge Sockets
Open-wedge sockets must meet the requirements of ASME B30.26.
Open-wedge sockets must be marked in raised or stamped letters with the following information:
• Manufacturer’s trademark or logo
• Size
• Model is required to match wedge to body
• Identification code (for material traceability)
• Terminator types are acceptable
Rigging Blocks
Rigging blocks must be built to ASME B30.26.
Rigging blocks must be marked in raised or stamped letters with the following information:
• Manufacturer’s trademark or logo
• Rope size(s)
• Rated load
A test certificate should be readily available.
General
All lifted equipment, at a minimum, will have lifting points designed/validated and certified by a licensed engineer to meet
the requirements of API RP 2A Section 2.4.2c “Dynamic Load Factors” and Section 2.4.2d “Allowable Stresses”.
Modifications
Any structural modifications to containers and/or their padeyes are prohibited unless performed in accordance with revised
and stamped drawings.
ISO Containers
ISO shipping containers are not designed for dynamic lifts and must not be used in offshore operations.
o ISO blocks/connectors are not permitted to be used as lifting attachment points.
o Approved lifting devices (e.g. Tandemloc systems) are required for ISO containers with contents. Multi-leg bridles
forming a single point lift from the top are not permitted unless the container is empty and meets the requirements of ISO
3847, Table 4.
Competency Assessment
To ensure competency of Lifting Appliance QO/QPs, employers shall have a competency assessment process in place. In addition, SEPCo shall
specifically ensure the competency of Offshore Pedestal Crane QOs by performing assessments of all Offshore Pedestal Crane QOs every two
years using a SEPCo-accepted offshore pedestal crane operator competency assessment tool.
Qualifications:
• Prior crane (mobile or pedestal) operator certification and experience operating cranes is preferred (not required).
• LLFP Training every 4 years
• Relevant onshore or offshore crane operator and rigging schools
• Competency assessment training defined and approved by custodian of this Standard
• Detailed training on the OPS0055 Standard requirements
• Recordkeeping requirements
LLFP will only have to verify that trained personnel are in TRNDB for compliance with OPS0055 REV 1.0
If personnel are not in TRNDB then they are not in compliance and therefore will not be allowed to perform
lifting and hoisting operations.
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Onshore LLFP
Training Competency
How To Verify Completed Training
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Onshore LLFP
Training Competency
How To Verify Completed Training
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Onshore LLFP
Training Competency
How To Verify Completed Training
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Onshore LLFP
Training Competency
Competency Assessor Test
Testing sequence for Crane Operators
1. Written test-- Give them the question test and then verify that the answers are correct. Operator can only miss 5
questions. If they miss more than 5 they need to go back and study the standard OPS0055 and retake the test. If they
miss less than 4 just go over the ones that they missed.
2. Pre-use Inspection-- Watch the Operator perform the pre-use inspection and grade them on the assessment
sheet. Then go over the pre-use inspection with the Operator and discussed any missed items., If the Operator missed
anything on the first pre-use inspection, there will need to be another pre-use inspection assessment performed.
3. Next they will go operate the Crane and you will need to periodically assess them as they perform the
operation of the Crane. Depending on their progression level you will need to supervise their lifts.
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Onshore LLFP
Training Competency
Competency Assessor Test Continued
Competency Assessment Worksheet
Crane Operations Onshore 1. Written test-- Give them the question test and then
verify that the answers are correct. Operator can only
miss 5 questions. If they miss more than 5 they need to
Operator Name Date
go back and study the standard OPS0055 and retake
General Crane Operations Assessment the test. If they miss less than 4 just go over the ones
Competency Answer Yes/No Comment
The SEPCo/Contractor
that they missed.
1 Who assigns the Lift Sponsor?
Supervisor
What Work Authorization has to be
2 completed when making a Routine A JSA
lift?
What Work Authorization has to be
3 completed when making a Critical A JSA, LOP, and SWP
lift?
What Work Authorization has to be
4 completed when making a Complex A JSA, LOP, SWP, and SWT
lift?
When lifting personnel what type of As a competency assessor you will not only, have
5 lift does this fall under according to
the Lift Risk Categorization Table?
Critical
to supervise lifts of Crane Operators, but you will
If your high angle kick out is not
6 functioning, is it okay to still operate
the Crane?
No have to do assessments on contract Crane
7
What must be obtained before Obtain SWP approved by the Operators and spot assessments on current
bypassing a safety device? SEPCo supervisor
Stingers must have a working load Crane Operators
8 limit of at least, what percentage of 125%
the load?
When there is no practicable
When can a Synthetic sling be alternative and when wire
9
used? rope could crush or damage
unprotected loads.
Only when approved by the
You will need to give them the question and
10 When can you use chain slings?
SEPCo/Contract Supervisor.
answer test along with the pre-use inspection
11
What is the minimum length that a
tag line can be?
6 feet checklist.
Who shall survey the area to
12 The Lift Sponsor
identify hazards for Mobile Cranes?
13
What color of vest shall the DSP
wear?
Any color that is high-visibility
You can give this question and answer test written
14
What is the max load for Mobile
Cranes when making a critical lift?
75% of the rated capacity or orally.
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Onshore LLFP
Training Competency
Competency Assessor Test Continued
Competency Assessment Worksheet
Crane Operations Onshore
20 How old can a synthetic sling be? No greater than one year old.
Assessor: Date:
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Onshore LLFP
Training Competency
Competency Assessor Test Continued
LLFP Check Sheet For Operator Pre-Use Inspection This is the form you will use to assess the
Operator on pre-use inspection.
1 Informational Data
Crane: Location: Date:
19 Wire Rope
Rope Proper Drum
Broken Wires Rope Damage Lubrication End Connections
Application
Main
Spooling
Missing any items constitutes an
Auxiliary
Boom unsatisfactory test.
Designated Signal Person
Tasked Radio
20 Assigned 21 22
Discussed Communications
Grading
Missing any items constitutes an unsatisfactory test. Pass/Fail
Assessor: Date:
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Onshore LLFP
Training Networking Q & A
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Onshore LLFP
Training Networking Q & A
From here you can see some of the already answered questions
These functions are for shared learning's that all can see.
This way multiple questions on the same subject can be avoided.
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Onshore LLFP
Training Networking Q & A
Here are some of the already answered questions for Man-Riding.
Question Answer
1. What are the new requirements for Man- 1. There is a new set of requirements and
riding operations? those are listed on page 28 of OPS0055 Rev
1.0. The highlights are, dedicated for man-
riding only. No riding above the monkey
boards and no riding below the drill floor
unless there is a separate man-riding winch
mounted below the drill floor.
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Onshore LLFP
Training Networking Q & A
Answers to Frequently-Asked Questions
Slings
The following is a list of frequently-asked questions regarding the SEPCo Lifting and Hoisting
Standard. Answers have been provided by the Document Custodian.
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Training Networking Q & A
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Onshore LLFP
Training Networking Q & A
Run your cursor over the Type This is the Report view.
icon and it will show you if it is a Then all of the topics will show up and you can
reply or a topic. view the questions and the answers that have
been posted.
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Training Networking Q & A
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Onshore LLFP
Training Networking Q & A
Now you can type in a subject
and a question.
Then hit the submit button and the TA will receive an email notification and will
answer the question.
OPS0055 Q & A 98
Onshore LLFP
Training Networking Q & A
The Q & A is just one step of the networking process.
The next step is to have meetings with the TA or designee to answer any
issues or questions that need to be addressed.
This is the contact information for immediate issues that need to be resolved.
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