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Lecture 7 :
PowerPoint® Slides
by Dr Lai MK
Last Updated:
Learning Objectives
To define fatigue loading and failure in materials
To describe the parameters to characterize fluctuating stresses and
enumerate factors that affect fatigue strength
To describe creep, creep test and the use of Larsen-Miller parameter for
determination of time to stress rupture
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Fatigue
• Fatigue is a form of failure
that occurs in structures
subjected to dynamic and
fluctuating stresses
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Cyclic Stress
• The stress amplitude alternates about a mean stress , defined as the
average of the maximum and minimum stresses in the cycle, or
• Stress amplitude:
Figure 1
Fatigue test – S-N Curve
• Fatigue properties of materials can be determined from laboratory
simulation tests.
• Data are plotted as stress (S) versus the logarithm of the number (N) of
cycles to failure for each of the specimens.
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Rotating-bending test apparatus
Fatigue test – S-N Curve
• The higher the magnitude of the
stress, the smaller the number
of cycles the material is capable
of sustaining before failure
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Fatigue Crack Propagation
Process of fatigue:
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Factors that affect fatigue life
• Mean Stress
• The dependence of fatigue life on stress amplitude is represented on
the S–N plot. Increasing the mean stress level leads to a decrease in
fatigue life.
• Design Factors
• Any notch or geometrical discontinuity can act as a stress raiser and
fatigue crack initiation site; Example: grooves, holes, keyways,
threads
Grooves Hole
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Factors that affect fatigue life
• Environmental Factors
• Thermal fatigue - induced at elevated temperatures by fluctuating
thermal stresses; mechanical stresses from an external source need
not be present.
• Primary creep
• Material is experiencing an increase in creep resistance or
strain hardening. Deformation becomes more difficult as the
material is strained.
• Secondary creep
• Balance between the competing processes of strain
hardening and recovery, recovery being the process whereby
a material becomes softer and retains its ability to
experience deformation.
• Tertiary creep
• Creep rate accelerates due to necking and formation of voids
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Creep Failure
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Effects of temperature and stress on creep
When stress or
temperature increased:
• The instantaneous
strain at the time of
stress application
increases.
• The steady-state
creep rate is
increased. Effects of Stress and temperature on
• The rupture lifetime is creep behavior
diminished.
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