1.

The ability of metals to stand

Loads without breaking down:

A.strain
B.stress
C.elasticity
D.strength
2. Which of the following is not a
classification of iron ore:

A.Siderite
B.Hermatite
C.Sulfurite
D.Magnetite
3. Ferrous metals contain a relatively large
amount of:

A.manganese
B. carbon
C.sulfur
D.phosporous
4.Which of the following metal is easy to
chisel ?

A. alloy steel
B. manganese steel
C. stainless steel
D. cast iron
5. The ability of material of metal to resist
being a crushed is:

A. fatigue strength
B.bending strength
C.torsional Strength
D.Compressive strength
6.Which of the following is not part of the
headstock ?

A. anvil
B.spindle
C. motor
D.back pressure
7.Which of the following is not used to temper
steel ?

A. oil bath
B. brine/salt bath
C. steam bath
D. water bath
8. Which of the following is not a kind of cast
iron

A. gray iron
B. white iron
C. malleable iron
D. lead iron
9. A machinery operation whereby the tool
rotates while the feed is stationary.

A. shaping
B. milling
C. turning
D. reaming
10.What process does not belong to the group
?

A. brazing
B. soldering
C. hardening
D. resistance welding
11. Which tool does not belong to the group ?

A. vice grip
B. feeler gage
C. torque wrench
D. Adjustable wrench
12. Which of the following metals is non-
magnetic ?

A. manganese steel
B. cast steel
C. alloy steel
D. cast iron
13. One important skill that operators of
machine tools must have is an understanding
of measurement which demands:

A. speed
B. precision
C. sociability
D. neatness
14. Which of the following is not part of a
lathe machine ?

A. fan
B. carriage
C. headstock
D. tailstock
15. The machine which can flatten surface on
a horizontal, vertical or angular plane is:

A. drilling machine
B. shaper machine
C. power saw
D. lathe machine
16. Which of the following is not the work of a
machinist ?

A. reboring
B. overhauling
C. grinding
D. boring
17. The area of the machine shop whose metal
is being melted to form a new shape is the:

A.foundry area
B.tool and die
C.welding area
D.mass production area
18. A machine used in testing steel generally
strike the specimen with an energy from 220
to 265 ft-lb.

A.izod test
B.Charpy test
C. Rockwell test
D. Test blocks
19. An iron in which most of the carbon is
chemically combined with the iron:

A. cast iron
B. gray iron
C. white iron
D. malleable iron
20.Through how many degrees must an
involute cam turn in order to raise its follower
3 inches if the diameter of the base circle is 5
inches.

A. 58.7 degrees
B. 180 degrees
C. 64.4 degrees
D. 68.79 degrees
21.The space between the adjacent teeth:

A. tooth
B. flank
C. backlash
D. width
22. An iron has physical properties closely
resembling those of mild steel:

A. malleable cast iron

B. malleable iron
C. white iron
D. gray iron
23.Gears use to transmits power between
shafts axis of which it intersect:

A. spur gears
B. bevel gears
C. helical gears
D. straight bevel gears
24.An important accessories of milling
machines:

A. milling machine vise

B.Cutters
C. ram
D.Vertical milling attachment
25.They are usually the steel or steel casting:

A. mild steel
B. carbon steel
C. fire box steel
D.Drop forge dies
26. The cheapest and the most abundant
engineering material.

A. aluminum
B. steel
C. cast iron
D. babbitts
27.Milling machine accessories are used to
hold milling cutter in the milling machine:

A. spindle nose tooling

B. Milling machine cise
C. Vertical milling attachment
D. milling machine arbors
28.The size of an equal-leg length fillet weid
shall be based on the length of the largest:

A. isosceles right triangle

B. squeare
C. right triangle
D. rectangle
29.If gears cannot connect parallel shafts, they
are called:

A. cycloidal gears
B.helical gears
C.spur gears
D.toothed gears
30.The path traced by a point moving at a fixed
distance front an axis and with a uniform motion
to the axis and a point moving a such a path:

A. helical motion
B. spherical motion
C. translational
D. path of a point
31.The maximum stress which is reached
during a tension test:

A. stress
B. elasticity
C. strain
D. tensile strength
32.The frustums of two cones are use in a
manner to permit a variation of velocity ratio
between two parallel shafts:

A. evans friction cones

B. bevel cones
C. spherical cones
D. friction gearing
33.Weld metal impact specimen shall be taken
across the weld with one face substantially
parallel to and within:

A.3/4”
B.1/32”
C.1/4”
D.1/16”
34.A joint between two overlapping members
in which the overlapped edge of one member
is welded with a fillet weld:

A. a single welded lap joint

B. double welded lap joint
C. a single welded lap joint with backing
D. tack weld
35.Imparts of reciprocating motion to a single
point cutting tool:

A. dividing head
B. slotting attachment
C. circular pitch
D. circular milling attachment
36.The follower reciprocates or oscillates in a
plane perpendicular to the axis of rotation of
the cam.

A. radial cam
B. cylindrical cam
C. cam curves
D. tengential cam
37.Strength of a material is that of a stress
intensity determined by considering the
maximum test load to act over the original
area of the test specimens:

A. yield point
B. ultimate strength
C. breaking strength
D. elastic strength
38.The follower reciprocates or oscillates in a
plane parallel to the axis of the rotation.

A. cam curves
B. cylindrical cam
C. tangential cam
D. radial cam
39.A test for pipe used for coiling in sizes 2
inches:

A. flaring
B. crush
C. flange
D. bend
40. An alloy in tin,copper,antimony, or
sometimes lead:

A. gold
B. babbitt
C. aluminum
D. cast iron
41. A weld place in a groove between two
abutting members:

A. full fillet weld

B. tack weld
C. butt weld
D. fillet weld
42. A weld of approximately triangular cross
section that join two surfaces at
approximately right angles as in lap joint, tee-
joint, corner joint:

A. single welded lap joint

B. fillet weld
C. tack weld
D. butt weld
43.A corrosion occurs within or adjacent to a
crevice formed by contacts with another piece
of the same or another metal:

A. pitting
B. galvanic
C.erosion
D. crevice
44. Wheels are sometimes used for the
transmission of high power when an
approximately constant velocity ration in
desired:

A. bevel cones
B. friction gearing
C. spur friction wheels
D. evans friction wheels
45.Gearing in which motion or power that is
transmitted depends upon the friction
between the surfaces in contact.

A. bevel gears
B. spur friction
C. evans friction cones
D. friction gearing
46.A bevel gears of the same size mounted on
a shaft at 90 degrees:

A. crown gears
B. spur gears
C. angular gears
D. miter gears
47.A fillet weld whose size in equal to the
thickness of the thinner joint member:

A. butt joint
B. butt weld
C. tack weld
D. full fillet weld
48.The ration of stress to the corresponding
strain below the proportional limit:

A. stress strain diagram

B. gage method
C. modulus of elasticity
D. tensile strength
49.The searing strain of a block of metal 3
inches high is subject to a shearing high force
which distorts the top surface through a
distance of 0.0036”.

A.0.0015 rad
B.0.008 rad
C.0.0010 rad
D.0.0012 rad
50.Determine the number of teeth in a driver
of two spur gears mesh which has a velocity
ratio of 0.75 the driven gear has 36 teeth:

A. 50
B.46
C. 26
D. 48
51.Within the elastic limit the stress is
proportional to strain.

A. Hooke’s law
B. modulus of elasticity
C. offset ratio
D. buckingham’s principle
52.The corrosion of iron or iron-base-alloys:

A.rusting
B.crazing
C.chalking
D. fritting
53.Steel containing large amounts of mild
nickel and chromium:

A. carbon steel
B. stainless steel
C.alloy steel
D. cat steel
54.It refers to any layer or deposit of
extraneous material on the heat-transfer-
surface:

A. low line
B. pressure drop
C. fouling
D scaling
55.The total amount of permanent extension
of the gage length measured after the
specimen has fractured and is expressed as
percentage increase of the original gage
length:

A. elongation
B. strain
C. stress
D. elastic limit
56.It is used to enable milling machine to take
climb milling cuts:

A. helical driving mechanism

B.Spindle
C.read out
D.backlash eliminator
57.A weld made to hold the parts of a
weldment in proper alignment until the final
welds are made:

A butt weld
B. tack weld
C. fillet weld
D. full fillet weld
58.The change in length per unit original
length is:

A. strain
B. stress
C. deformation
D. elastic modulus
59.The temperature above which the alloy is
liquid and will run:

A. melting point
B. fow point
C. pour point
D. liquids
60. A cone formed by elements which are
perpendicular to the elements of the pitch
cone at the large end:

A. cone distance
B. back cone
C. root cone
D. cone center
61.A machine used for the testing of very thin
steel or surface layers:

A. charpy test
B.Izod test
C. description test
D. rockwell test
62.A gear is on in which angle is 90 degrees
that is the pitch no has become a plane.

A. crown gear
B. angular gear
C. miter gear
D.spiral gear
63.The deterioration of organic coating
characterized as completely:

A. chalking
B. rusting
C. chocking
D. fritting
64.Is a form of correction that develop on a
highly localized areas on a metal surfaces:

A. crevice
B. erosion
C. galvanic
D. spitting
65.Test is designed primarily for application
to electric welded tubing for detection of lack
of penetration or overlaps resulting from flash
removal in the weld.

A. butt weld
B. paster
C. lap weld
D. double butt weld
66.Have the same thermal and minimum film
thickness limitation as sleeve bearing.

A. ball bearing
B. roller bearing
C. thrust bearing
D. oil bearing
67.An oil storage roof formed to
approximately the surface of a right cone
supported only at its periphery:

A. self-supporting umbrella roof

B. self-supporting dome roof
C. supported cone roof
D. self-supporting cone roof
68.Test sometimes referred to as an upsetting
test:

A. bend
B.Flaring
C.flange
D.crush
69.What load P which cause a total
deformation of 0.036 “ of a steel rock which
has a cross section area of 4 in and a length of
6 ft.

A.55,000 lb
B. 40,000 lb
C.60,000 lb
D.50,000 lb
70.An oil storage tank roof formed to
approximately a spherical surface, supported
only at its periphery:

A. self supporting umbrella roof

B. self-supporting cone roof
C. self-supporting
D. supported cone roof
71.The unit of deformation is called:

A. torsion
B. strain
C. stress
D. shear
72.A circle bounding the bottom of the teeth:

A. addendum circle
B. addendum cylinder
C. pitch circle
D. dedendum circle
73.A 3 “ diameter short shaft carrying 2
pulleys close to the bearings transmit how
much horsepower if the shafts makes 280
rmp.

A. 199 Hp
B. 198 HP
C. 200 Hp
D. 210 Hp
74.A cylindrical tank with 10 in. inside
diameter contains oxygen gas at 2500 psi,
calculate the required wall thickness in (mm)
under stress of 28,00 psi.

A. 11.44 mm
B. 11.34 mm
C.10.6 mm
D.10.3 mm
75.The minimum clearance allowed for
meshing spur gears with a circular pitch of
0.1571 and diametral pitch of 20 the spur gear
have 25 teeth.

A. 0.007855
B.0.007558
C.0.008578
D.0.007585
76.SAE steel that responds to heat treatment:

A. SAE 1060
B. SAE 1117
C. SAE 1030
D. SAE 1020
77.Which of the following is the differential of
the shear equation:

A. bending moment
B.Load of the beam
C.tensile strength of the beam
D. slope of the beam
78.Which of the following materials to be
utilized to reduce cost the manufacturing of
large worm gears ?

A. alloyed aluminum
B. bronze rim with cast iron spider
C. cast iron rim with bronze spider
D. all of these
79.It is hardening treatment whereby a cast
metal is being heated to a very high
temperature then suddenly subjected to rapid
cooling to improve hardenability or wear
resistance is called:

A. normalizing
B. tempering
C.annealing
D.quenching
80.Determine the estimated weight of an A-36
steel plates size 3/16 x6’x20’.

A.919 lbs.
B. 1012 lbs
C.829 lbs
D. 735 lbs
81.The length of arc between the two sides of
a gear tooth on the pitch circle:

A. circular thickness
B. axial plane
C. helix angle
D. chordal curves
82.Split pully or pulley made of separate
section bolted together at the rim, the
maximum speed should be limited to about
_____% of the maximum speed of solid pulley.

A. 65 to 75%
B. 45 to 50%
C.55 to 60%
D.80 to 90%
83.Killed steel is very much associated with:

A. manganese
B. sulphur
C. phosphorous
D.silicon
84.Determine the estimated weight of an A-36
steel plate of size 1/2x4x8.

A. 289 kg
B.332 kg
C. 301 kg
D. 297 kg
85.A type of welding whereby a wire or
powder from the nozzle of a spray gun is
fused by a gas flame, arc or plasma jet and the
molten particles are projected in a form of a
spray by means of compressed air or gas.

A. electro slug building

B. electro beam welding
C.plasma arc welding
D.metal spray welding
86.Heating of metal above the critical
temperature and then cooling slowly usually
in the furnace to reduce the hardness and
improve the machinability is called:

A. normalizing
B. annealing
C. tempering
D. quenching
87. Accident prevention is :

A. an association of employers,organization &

individuals
B. the foreman’s responsibility just as much as
production
C. the responsibility of top management
D.a job of a safety director
88.Major component of bronze casting:

A. copper
B. manganese
C.zinc
D. lead
89.Commonly utilized/cheapest shaft material
available in the market with carbon content of
0.28 to 0.34%.

A. SAE 4132
B. SAE 4320
C. SAE 1030
D. SAE 4130
90. Alloy steel known for its resistance to
corrosion abrasing and wear that is usually
ideal for mill grinding of ore in cement and
concentrator application it is usually
combined with molybdenum to increase the
depth hardening.

A. manganese chronium steel

B. chromium-moly steel
C. chorome-nickel-moly-steel
D. manganese-moly steel
91. Split pully or pulley made of separate
section bolted together at the rim the
maximum speed should be limited to about
___% of the maximum speed of solid pulley.

A.65 to 75%
B.45 to 50 %
C. 55 to 60%
D. 80 to90%
92.Major component of bronze casting is:

A. copper
B. manganese
C. zinc
D. lead
93.Galvanized steel plate is:

A.aluminum
B. tin
C.zinc
D.manganese
94. What heat treatment process can cast steel
materials of high chrome high manganese, etc.
type steel be subjected for the purpose of
machining process ?

A.annealing
B.tempering
C.normalizing
D.quenching
95. Cast alloy steel for very high temperature
application:

A.manganese-nickel steel casting

B. high chrome steel casting
C.chrome nickel steel casting
D.high manganese casting
96. Flexible material used to seal pressurized
fluids, normally under dynamic condition:

A. nylon
B. seal
C. teflon
D. packing
97. A type of gear tooth cut inside a cylinder
or ring:

A. rack gear
B. ring gear
C. miter gear
D. internal gear
98. It has molybdenum ally except:

A. SAE 43xx
B. SAE 41xx
C. SAE 6xxx
D. SAE 5xxx
99.To prevent leakage in dynamic seal:

A. gasket
B. seals
C.felts
D. packings
100. Which of the following elements when
large quantity is harmful to the ferrous metal
?

A. sulfur
B. silicon
C. zinc
D. aluminum