United Institute of Project Members

Technology

MUNISH VARAN.S - 714517114047

VASANTH.T - 714517114079
Project Presentation MOHAN RAJ.M - 714517114307
HARIHARAN - 714517114309
Zeroth Review
ME 8682
Project work
(UG - PerFinal Year) Under the guidance of

Mr. S.R.Kasthuri Raj

Date :02-02-2017
Dept. of Mech. Engineering
United Institute of Technology
2/12/2020 Coimbatore- 641 020
Assistant Professor
Department of Mechanical Engineering
United Institute Of Technology
Coimbatore - 641 020
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 Batch No :A05

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Presentation Outline
INTRODUCTION

LITERATURE REVIEW

PROBLEM DEFINITION

OBJECTIVES

PROPOSED METHODOLOGY

GANTT CHART

REFERENCE
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 Introduction
• Bending is a process by which metal can be deformed
by plastically deforming the material and changing its
shape.
• The material is stressed beyond the yield strength but
below the ultimate tensile strength.
• The surface area of the material does not change much.
• Bending usually refers to deformation about one axis

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 Literature Review
Himanshu:
Himanshu has done bendability analysis for bending of
steel plates on heavy duty 3-roller bending machine. In this
experiment they found out the equivalent thickness,
equivalent width and maximum width analytically &based
on power law material model.
Ahmed Ktari:
have done Modeling and computation of the three-roller
bending process of steel sheets.This experiment consists
of two-dimensional finite element model of this process was
built under the Abaqus /Explicit environment based on the
solution of several key techniques, such as contact
boundary condition treatment, material property definition,
meshing technique, and so on.
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 Problem Definition
Thus the steps executing on this problem are listed below:
• Analytical calculation of load and stress acting on the
rollers.
• Calculation of required deflection at the mid span which is
required to bent the bar to obtain radius of curvature R.
• Design of gears and gear trains.
• Calculation of speed reduction factor from input to the
output
• Estimating of torque for input motor power.
• Modelling parts and assembly of 3-roller bar bending
machine.
• Analyzing of stress distribution across rollers.
• Analyses of radial load on gear & pinion contact tooth 6
 Objectives
• Objective of modification is to combine Pre-bending and
rolling process in one unit. Early we used to pre-bend the
plates on hydraulic press and then loaded to bending
machine. This result in wastage of time due to
performing operation on two different machines also
loading-unloading of plate from hydraulic press to plate
bending machine this could be minimized by combining
both processes in one machine.
• Although the initial manufacturing cost of both tools is
almost same, but operating modified plate bending
process operator cost, labour cost is reduced to certain
extent. The number of labours required during modified
plate bending operation is less. 7
 PROPOSED METHODOLOGY

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Gantt Chart

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 Reference
• [1] V.B.Bhandari (2012) “Design of Machine Elements”
Mc Graw Hill, ISBN.
• [2] Hiroyuki goto,Ken ichiru, Hidenobu saitro, Yuu
ishikura and Yutaka tanaka[,"Applicationswith a new 6-
dof bending machine in tube forming processes".
• [3] Jose VitorSouze,International Journal of Machine
Tools &Manufacture, 2002.
• [4] Z. Hu, R.Kovacevic, M.Labudovic, “Experimental and
numerical modelling of buckling instability of laser sheet
forming”, International Journal of Machine Tools &
Manufacture, 2002..

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 Components
 Bending Rollers
 Spindle Wheel
 Chain Sprockets
 Bearings
 Housings
 Screw
 Moving Roller
 Supporting Frame
 Mounts
 Joints & Screws

Advantages
 Very Useful in Fabrication
 Easy To Make Curved Parts
 Supports a Variety of Soft Metals 11
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 Components
 Bending Rollers
 Spindle Wheel
 Chain Sprockets
 Bearings
 Housings
 Screw
 Moving Roller
 Supporting Frame
 Mounts
 Joints & Screw

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