Clothing Distribution

Project

Benji Bane
Ryan Stonebrook
Overall Budget

 Design/Construction Budget = $30,000,000

– $30,266,670

 Annual Operations Budget = $26,390,000

– $27,750,683.50 Hourly
– $18,435,483.50 Piece Rate
– $18,835,483.50 TMU’S
Inbound Shipments
 We receive from 15% of suppliers daily
 This means we receive from 750 different suppliers
 How does this happen?
– Suppliers located in 8 different countries
– Use of Freight consolidators in the foreign port of origin
– Light manufacturing done by supplier at our request (price
tags, private label brands, etc)
 All inbound freight arrives via truckload/container shipments
 Product sorted and placed according to ABC product ranking
Outbound Shipments

 We ship to 20% of our customers each day

– 200*.20 ~ 40 Customers/Day
 How do you handle this high volume?
– 14 to 18 Truckload Orders/Day
– 22 to 26 LTL Shipments/Day
– Boutiques
Shift Design

 Receiving - Inbound Shipments

– 4 am to 12 pm

 Outbound – Shipping
– 12:30 pm to 8 pm

 Maintenance/Organization
– 8:30 pm to 12:30 am (Part-Time)
Land Purchase

 Price
– pay more to get prime location

 Amount of Acres
– expand in future

1 Acre = 43,560sq.ft.
Industrial Park Location
Facility Dimensions (Outside)

 Tarmac
– 2 Acres
 Trailer Pool
– 3 Acres
 Parking Lot
– 1.5 Acres
 Shrubbery
– .5 Acres
Facility Dimensions (Inside)

1 Executive Office = 168sq.ft

 4 Managerial Offices = 400sq.ft
 2 Office Assistant Desks = 40sq.ft
 Break Room/Meeting Room = 625sq.ft
 Bathrooms w/Lockers = 600sq.ft
 Driver Check-In Window = 60sq.ft
Facility Dimensions Cont’d …

 Total Square Footage

– 250,000sq.ft

 Building Height
– 35sq.ft.

 Total Cubic Footage

– 8,750,000ft. cubed
Product Picking

 Strong Education System

 ASRS System
Employee Amounts

1 Ops Manager
– Head Supervisor

 24 – High Seniority
– Special skills

 32 – Low Seniority
– General skills
Union Relations

 Our workforce is made up of a collaborative

union in a community with a high education
background
 Our workers are smarter but demand more
pay
 Currently our Union agreement states our
facility is a distribution center and not a
manufacturing center
Equipment Selection

5 Pallet Jacks
 2 Dual Pallet Jacks
 8 Counter Balance Forklifts
 2 Narrow Isle Reach Trucks
 1 Side Load Truck
 2 Turret Trucks
 1 Slip Sheet Truck
Thank You

 We would now like to accept any questions…