MACHINE DESIGN

<LEAKAGE EDITION>
• Generally applied on speed reducer due to
large speed ratio:

• A. BEVEL GEARS
• B. WORM GEARS
• C. HELICAL GEARS
• D. HYPOID GEARS

• B.
Which of the following is not a measuring
device?

A. ORSAT ANALYZER
B. THERMOMETER
C. MICROMETER CALIPER
D. DIVIDER

D.
• The effective face width of a helical gear
divided by axial pitch

• A. APPROACH RATIO
• B. ARC OF RECESS
• C. ARC OF ACTION
• D. FACE OVERLAP

• A.
Grinding in which very little material, 0.001 to
0.005 in. is removed

A. GRINDING
B. SNAGGING
C. HONING
D. LAPPING

C.
• It consists of two cranks, a stationary piece
called the line of centers and the connecting
rod is

• A. 5-BAR LINKAGE
• B. 3-CRANK LINKAGE
• C. 4-CRANK BRACES
• D. 4-BAR LINKAGE

• D.
Which of the following are used in specific case,
usually in fnishing operations

A. SINISTERED CARBIDES
B. CERAMICS TOOLS
C. DIAMONDS
D. CAST NONFERROUS

C.
• Used to change rotary motion to reciprocating
motion

• A. RACK GEARS
• B. HELICAL GEARS
• C. HYPOID GEARS
• D. HERRINGBONE GEARS

• A.
Which of the following is manufactured from
aluminum oxide have expected life as carbide
tools but can operate at speeds from two to
three times higher? They operate below 1100C

A. SINISTERED CARBIDES
B. CERAMIC TOOLS
C. DIAMONDS
D. CAST NONFERROUS

B.
• Pitch diameter less than the diameter of the
roller chain is equal to:

• A. TOP LAND
• B. ADDENDUM
• C. BOTTOM DIAMETER
• D. FACE OVERLAP

• C.
Ceramic tools operate at what temperature?

A. BELOW 2000 F
B. BELOW 220O F
C. ABOVE 2000 F
D. ABOVE 2200 F

A.
• The most known lubricants being utilized in
whatever category of load and speed are oil,
air, grease and dry lubricants like:

• A. BRONZE
• B. SILICON
• C. LEAD
• D. GRAPHITE

• D.
How do you call the velocity of the chip relative
to the work piece?

A. CUTTING SPEED
B. CHP VELOCITY
C. SHEAR VELOCITY
D. RAKE VELOCITY

C.
The work should be held ____, when using a
drill press

A. THE HAND
B. A VISE OR CLAMP
C. A GLOVED HAND
D. PLIERS

B.
How do you call the velocity of the chip relative
to the tool face?

A. CUTTING SPEED
B. CHIP VELOCITY
C. SHEAR VELOCITY
D. RAKE VELOCITY

B.
What is the use of flux in soldering?

A. KEEP THE SOLDER FROM RUNNING OFF THE

METAL
B. KEEP THE METAL FROM GETTING TOO HOT
C. KEEP THE TIP OF THE SOLDERING IRON
CLEAN
D. REMOVE AND PREVENT OXIDATION OF THE
METALS
D.
What is the relative velocity difference between
the tool and the work piece?

A. CUTTING SPEED
B. CHIP VELOCITY
C. SHEAR VELOCITY
D. RAKE VELOCITY

A.
What is the wrench size for a ¾” nut?

A. 1- ¼”
B. ¾”
C. 1 – ½”
D. 10/24”

A.
Which of the following is the sum of the rake,
clearance and wedge angles?

A. 90 DEG
B. 180 DEG
C. 45 DEG
D. 75 DEG

A.
Which of the following is correct about standard
wire gage?

A. #10 IS LARGER THAN #5

B. #1 IS SMALLER THAN #2
C. #25 IS SMALLER THAN #20
D. #20 IS LARGER THAN #25

C.
The angle at which the tool meets the work
piece is characterized by

A. TRUE RAKE ANGLE

B. CLEARANCE ANGLE
C. RELIEF ANGLE
D. WEDGE ANGLE

A.
The “tang” of a file is the part that:

A. DOES THE CUTTING

B. HAS NO TEETH
C. FITS INTO THE HANDLE
D. IS OPPOSITE THE HANDLE

C.
What is the typical chip thickness ratio?

A. 0.50
B. 0.75
C. 0.25
D. 1.00

A.
What is the use of shims?

A. SEPARATE FRESH-AND-SALT WATER LINES

B. REPLACE FUSES
C. ADJUST CYLINDER LINERS
D. ADJUST BEARING CLEARANCES

D.
Often ground in the cutting tool face to cause
long chips to break into shorter, more
manageable pieces

A. CHIP BREAKER GROOVES

B. DISCONTINUOUS CHIPS
C. NON-SEGMENTED CHIPS
D. TYPE-TWO CHIPS

A.
• The property of material wherein the content
is continuously distributed through its entire
mass

• A. PLASTICITY
• B. HOMOGENEITY
• C. MALLEABILITY
• D. ALL OF THESE

• B.
Ductile materials form long, helix-coiled string
chips known as

A. CONTINUOUS CHIPS
B. DISCONTINUOUS CHIPS
C. SEGMENTED CHIPS
D. TYPE-ONE CHIPS

A.
Rotating parts in a barrel filled with an abrasive
or non abrasive medium. Widely used to
remove burrs, flash, scale and oxides

A. ABRASIVE CLEANING
B. CALORIZING
C. BARREL FINISHING
D. ANODIZING

C.
A double-bottom tank is 18’ wide, 24’ long and
4’ deep. It is filled with fresh water. Total
capacity in tons is

A. 50
B. 55
C. 48
D. 45

C.
A fine finishing operation, similar to polishing
using a very fine polishing compound

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING

D.
What is the process used to retard corrosion on
iron pipe?

A. SOLDERING
B. TEMPERING
C. ANNEALING
D. GALVINIZING

D.
How do you call the process of fine grinding or
peening operation designed to leave a
characteristic pattern n the surface of the
work piece?

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING

C.
What is the most common flux to be used when
soldering brass, copper or tin?

A. TALLOW
B. BORAX
C. ROSIN
D. SAL AMMONIAC

C.
The diffusing of aluminum into a steel surface,
producing an aluminum oxide that protects
the steel from high-temperature corrosion

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING

B.
• The most popular of all soldering materials in
use has composition of:

• A. 45/55% TIN & LEAD

• B. 60/40% TIN & LEAD
• C. 50/50% TIN & LEAD
• D. ALL OF THESE

C.
• e power output of the turbine.
The electro-deposition of a coating onto the
work piece. Electrical current is used to drive
ions in solution to the part. The workpiece is
the cathode in the electrical circuit

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING

A.
• Almost always the soldering materials are a
combination of the following alloys:

• A. ALL OF THESE
• B. TIN & ANTIMONY
• C. LEAD & TIN
• D. LEAD & ANTIMONY

• C.
This process is known as bonderizing when used
as a primer for paints

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING

A.
• The properties of metal to withstand loads
without breaking down is:

• A. ELASTICITY
• B. PLASTICITY
• C. STRENGTH
• D. STRAIN

• C.
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
A grinding operation using stones moving in a
reciprocating pattern. Leaves a characteristic
cross-hatch pattern

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING

B.
• The relative strength of a butt welding could
be safely assumed as __% efficiency

• A. 95
• B. 90
• C. 98
• D. 92

• B.
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
The creation of a hard meatl surface in a softer
product

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING

C.
• It is a general pratice to use the following
allowable stresses 4000 psi for mainstreaming
shaft and 8500 psi for small short shafts and
counter shaft. For lineshaft carrying pulley, it
is:

• A. 7800 PSI
• B. 6000 PSI
• C. 7000 PSI
• D. 6500 PSI
B.
A zinc coating applied to low carbon steel to
improve corrosion resistance. The coating can
be applied in a hot dip bath, by electroplating
or by dry tumbling

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING

D.
• The rigidity of polymer can be increased by:

• A. FURNACE MELTING
• B. CRYSTALLIZATION
• C. NORMALIZING
• D. SHOT OPENING

• B.
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
• Which of the phase of steel elements has a
face-centered cubic structure/

• A. PYRITE
• B. CEMENTITE
• C. AUSTENITE
• D. ALL OF THESE

• A
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
• The angle included between the sides of the
thread measured in axial plane in a screw
thread

• A. ANGLE OF THREAD
• B. HELIX ANGLE THREAD
• C.ANGLE BETWEEN THREAD OR 40
• D. HALF ANGLE THREAD OR 20

• A.
• The pressure drop across a turbine is 30 psi.
• Flat leather belting not recommended for
used in a speed excess of ___fpm

• A. 3600
• B. 6000
• C. 4800
• D. ALL OF THESE

• B.
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
In pipe fittings, the term “offset” refers to:

A. A CUT-OFF RUNNING AT RIGHT ANGLES TO

THE ORIGINAL PIPING
B. 2 PIPES RUNNING PARALLEL TO EACH OTHER
C. A BEND IN THE PIPE
D. 2 SIZES OF PIPE IN THE SAME RUN

C.
Tool steel can be hardened by which of the
following?

A. HEATING RED HOT AND PLUNGING INTO WATER

B. HEATING RED HOT AND COOLING IN A BLAST OF
DRY AIR
C. HEATING RED HOT AND PLUNGING INTO
LINSEED OR COTTONSEED OIL
D. ANY OF THE ABOVE, DEPENDING ON TYPE AND
USE
D.
Which of the following would cause hot
bearings?

A. IMPROPER OIL
B. IMPROPER ALIGNMENT
C. DIRT IN OIL
D. ALL OF THE ABOVE

D.
What is the approximate gap clearance for new
piston rings for steam pumps?

A. 0.003” FOR EACH INCH DIAMETEROF CYLINDER

B. 0.001 ” FOR EACH INCH DIAMETEROF CYLINDER
C. 0.010 ” FOR EACH INCH DIAMETEROF CYLINDER
D. 0.050 ” FOR EACH INCH DIAMETEROF CYLINDER

A.