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PREPARED BY:-
-UTSAV SHAH(434043)
-JAYANT PATIL(434038)
DEPARTMENT:-
-TEXTILE PROCESSING
REFERENCE
REFERENCE OBJECTS
OBJECTS
CONTENTS
TYPES
TYPES
MECHANI-
MECHANI- OF
OF
CAL
CAL WASH
WASH WASH
WASH
CHEMICAL
CHEMICAL
WASH
WASH
INTRODUCTION(9)
Denim is a rugged cotton twill textile in which the weft
yarns passes under two or more warp yarns.
In dyeing of denim only warp yarn is traditionally dyed with
the blue colour obtained from indigo dyes.
It is the future of fabric because denim is used by all human
beings around the world.
Objectives Of Denim Washing(6)
Washing of denim is a most important finishing treatment in textile
industries. It has the largest effect on the physico-mechanical properties on
denim garment. Objectives:-
1. Faded or worn out effects could be introduced to the garment which creates
new fashion.
2. Softness could be increased by the addition of softener just at the last sage
of washing.
3. Removal of starch or size materials makes the garments soft hand feel.
4. Improving the quality of final product and also increase the aesthetic value
in the market.
TYPES
TYPES OF
OF
WASHES
WASHES
MECHANICAL
MECHANICAL CHEMICAL
CHEMICAL
WASHES
WASHES WASHES
WASHES
STONE
STONE SAND
SAND OZONE ENZYME DENIM
OZONE ENZYME DENIM
WASH
WASH BLASTING
BLASTING FADDING
FADDING ACID
ACID WASH
WASH
WASH
WASH BLEACH
BLEACH
1. Stone Wash
This method is most common and it is used to give “old look” on the denim
fabric. In this process pumice stone are most important component.
Selection of stone
Large, hard stones last longer and may
be suited for heavy weight fabrics
only.
Smaller, softer stones would be used
for light weight fabrics and more
delicate items.
Stone weight/ fabric weight= 0.5 to 3/1
PROCESS FLOW CHART OF STONE WASH
DESIZING
DESIZING
+ENZYME
+ENZYME OR
OR
OXIDATIVE 30-60
30-60 MINITUES
MINITUES
GARMENT
GARMENT OXIDATIVE
DESIZING
DESIZING
RINSING WASHING
WASHING
DESIZING
DESIZING RINSING
LOADING
LOADING
STONES
STONES
REMOVING
REMOVING
STONES RINSING
RINSING
STONES FROM
FROM
THE GARMENT
THE GARMENT
DRYEING
DRYEING UNLOADING
UNLOADING EXTRACTING
EXTRACTING SOFTNING
SOFTNING
LIMITATIONS
Outcome of a load of jeans is never uniform.
RUBBER
RUBBER BOARD
BOARD
GARMENT SELECT
SELECT PLACING
PLACING
GARMENT MARKING
COLLECT PRESSURE
PRESSURE INSIDE
INSIDE MARKING
COLLECT
AND
AND ANGLE
ANGLE GARMENT
GARMENT
GARMENTS
GARMENTS
ARE
ARE TAKEN
TAKEN
TO
TO CHAMBER
CHAMBER
SAND
SAND BLOWING
BLOWING
WET
WET WASH
WASH REPEAT
REPEAT CONTINUE FROM
FROM GUN
GUN ON
ON
CONTINUE
GARMENTS
GARMENTS
Advantages
It is purely mechanical process, not using any chemicals.
ADJUSTING
ADJUSTING PHPH
4.5-5.5
4.5-5.5 DIFF ..
DIFF
GARMENT TEMP.
TEMP. FOR
FOR DIFF.
DIFF.
ENZYME
ENZYME
DESIZING RINSE
RINSE ADITION OF
LOADING (TWO
(TWO TIME)
TIME) ENZYME
(TEMP.60OOC
FOR 20 30-60
TUMBLING
MINUTES) MINUTES
RINSE
DRYING EXTRACTING SOFTNING
(TWO TIME)
Merits
Demerits
Approaches “clean Post treatments are required.
chemistry” so no adverse Garment load size of the
effect on environment. machine is limited.
Gives good result compare to Sometimes it could leave
other washing processes. marks of back staining.
Reduces the % of damage
caused by the rough effect of
stones .
The effect of treatment is
long lasting & gives more
reproducible results.
Replacement of washing by
pumice stones.
5. Acid wash(2)
It is also a one type of stone wash. Generally this wash is performed in two
steps: 1.Pumice stones are pre soaked in a solution of NaOCl or KMnO4.
2.Tumbling the garment in stones treated.
PROCESS FLOW CHART OF ACID WASH WASH
(room temp.
GARMENTS
for 15
LOADING
IN minutes)
MACHINE
SOAKING
EXTRACTING OF PUMICE
DE-SIZE THE DRYING STONE
GARMENTS
EXTRACTING NEUTRALIZATI
THE SOFTENING ON THE
DRYING
GARMENTS GARMENTS
Limitations Remedies
(temp.40 to
(temp.60 OOC 60OOC for 45
Garment for 20 (15 minutes) minutes)
minutes)
(temp.50 OOC
(With Or Optical
for
Without Stone) brightening
20minutes)
(temp.4000C for
15minutes) Softening
Limitations