Hydraulic Mining Excavator

CAT 6040

03. Superstructure

Dixio Torrez - 2012

Overview Superstructure Service Training

2
Superstructure Frame Service Training

3
Engine Module Service Training

4
Overview Superstructure Service Training

1. Counterweight
2. Engine Radiators
3. Diesel Engines CAT / 11 11 4
Cummins
4. R.H Fuel Tank 2
5. L.H Fuel Tank
6. Battery 3
9
7. Terminal, Fuse and Relay
Compartment (X10 Cabinet) 10
Battery Isolation Switch Box 8
14
8. Logic Valves
9. Pump Drive Gearbox 17 1
7
18
10. Swing Gearbox x 3
11. Hydraulic Oil Coolers 12 6
13
12. Rotary Joint 8
13. Travel Valve L/H 2
14. Travel Valve R/H
15. Operators Cab
3
16. X1 Cabinet 15 9
17. Hydraulic Tank
18. High Pressure
Distribution Blocks
5

16

5
Swing Bearing Service Training

6
Swing Bearing Service Training

7
Hydraulic Oil Tank Service Training

8
Engine Module Service Training

9
Pump Layout Service Training

Fan Drive Pumps

Servo & Gearbox

Lube Pump Main Pump

Main Pump

Swing Pumps

Cooling Circulation Pump Swing Charge Pump

10
Hydraulic Oil Cooling Module Service Training

11
Cabin Module with Cabin Service Training

12
BCS Service Training

13
Counterweight Service Training

Counterweight with “Cummins Coolers“

14
Service Lift – Example Service Training

Activator Rope
for Service Lift

Lowering the service station (Tanklift)

Draw out control knob of valve with rope. The service station is brought
down to the lower position. Turn knob by 90° and engage.

Raising the service station (Tanklift)

Disengage control knob of valve, turn by 90° and press in.
The service station is raised to the top position.

15
Service Lift – Example Service Training

Control Panel

Coolant LH Coolant RH

Aktivator for External Gearbox Oil

Fire Power Supply
Supression Preheating
System (Option)

Fuel Refill

Grease Refill

LH Engine Oil RH Engine Oil

Hydraulic Oil

16
Control Panel – Example Service Training

Light becomes green if the correct level is reached.

Control Panel Control Panel Grease Tank Fuel Tank Fuel Tank
On / Off Switch Power Supply “On” “Full” LH “Full” RH “Full”

17
Cabin Service Training

Features:
• Air suspension with 24V compressor
• Automatic positioning system
• Automatic weight adjustment (range 50 - 130 kg)
• Adjustable shock absorber
• Low-frequency suspension with 100 mm suspension travel
• Passive climate system with activated charcoal layer
• 80 mm step less height adjustment (pneumatic)
• 170 mm fore/aft adjustment
• Pneumatic lumbar support
• Seat back angle adjustment
• Seat cushion depth and angle adjustment
• Height adjustable and foldable armrests
• Head rest
• Seat heating

18
New Control Tower with BCS-Screen Service Training

Battery Main
Switch

Emergency
Button

19
More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!

Chapter 5: Superstructure

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