Hydraulic Mining Excavator

CAT 6040

09.1 Attachment Functions BH

Dixio Torrez - 2012

PTO’s with 4 Main Pumps Service Training

2
Main Pumps with Distribution Blocks Service Training

3
Logic Valves and Travel Valves Service Training

4
Main Valve Supply Service Training

5
Cylinder Supply – Boom Up Service Training

6
Main Control Valves Service Training

Anti
Cavitation
Valves

Secondary
Relief
Valves

7
Proportional Valves Service Training

R/H Main
Control Valve

L/H Main
Control Valve

Boom Float Valve

0-35 bar Servo

Tank Return

8
Servo System Service Training

50 bar Check Point 35 bar Check Point

-2Y22

-2Y17
-2Y4 -2Y5 -2Y6 -2Y16 -2Y15
-2Y18 -2Y1 -2Y2 -2Y3
-2Y23

-2Y24

-2Y12 -2Y13 -2Y14 -2Y7 -2Y8

-2Y9 -2Y10 -2Y11

-2Y20

1 2 3 4 5 6 7 8
BH no Function BH no Function Travel right backw. Travel right for. Travel left backw. Travel left for. BH no Function Stick BH out
Lip Door LS open Lip Door LS close Travel right backw. Travel right for. Travel left backw. Travel left for. Stick LS Float Valve Stick LS out
BH no Function BH no Function Travel Valve Travel Valve Travel Valve Travel Valve BH no Function Rod Side BH
Rod Side LS Piston Side LS Travel Valve Travel Valve Travel Valve Travel Valve Float Valve LS Piston Side LS.
-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8

9
Servo Block Connections – New Style – Hydraulic Side Service Training

Travel Direction View on Hydraulic Side

Backhoe Version

Swing Swing Stick in Boom Boom Boom Bucket Bucket

Left Right Piston Side Piston Side Float Valve Rod Side Rod Side Piston Side

-2Y15 -2Y16 -2Y6 -2Y5 -2Y4 -2Y3 -2Y2 -2Y1

Stick out Stick Travel Travel Travel Travel Clam Clam

Rod Side Float Valve Left Fwd. Left Rev. Right Fwd. Right Rev. Piston Side Rod Side

-2Y8 -2Y7 -2Y14 -2Y13 -2Y12 -2Y11 -2Y10 -2Y9

10
Condition: Boom Up (LH Valve Block) Service Training

to R/H Cylinder

P1

Tank

HP 0-300 bar

P2 Servo 0-35 bar

11
Condition: Boom Down – Floating Service Training

L/H Boom Cylinder

Balance Hoses To R/H

Boom Float Valve

35 bar Servo From

Proportional Valve

L/H Boom Float Valve

Tank

HP 0-300 bar

Servo 0-35 bar

12
Condition: Boom Down – Floating Service Training

13
Condition: Boom Power Down (LH Valve Block) Service Training

to R/H Cylinder

P1

Tank

HP 0-300 bar

P2 Servo 0-35 bar

14
Condition: Stick Cylinder Extend (LH Valve Block) Service Training

to R/H
Cylinder

P1

Tank

HP 0-300 bar
P2
Servo 0-35 bar

15
Condition: Stick Cylinder Retract (LH Valve Block) Service Training

to R/H
Cylinder

P1

Tank

HP 0-300 bar
P2
Servo 0-35 bar

16
Condition: Bucket Cylinder Retract (LH Valve Block) Service Training

Tank

HP 0-300 bar
P2 Servo 0-35 bar

17
Condition: Bucket Cylinder Extend (LH Valve Block) Service Training

Tank

HP 0-300 bar
P2 Servo 0-35 bar

18