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ERP systems provide an integrated view of core business processes like production, ordering, and inventory management. They track business resources and commitments across departments through a common database. ERP implementation requires significant costs for reengineering processes, training employees, and converting legacy data. However, companies achieve benefits like improved efficiency, decision making, and organizational agility through an integrated enterprise-wide system.
ERP systems provide an integrated view of core business processes like production, ordering, and inventory management. They track business resources and commitments across departments through a common database. ERP implementation requires significant costs for reengineering processes, training employees, and converting legacy data. However, companies achieve benefits like improved efficiency, decision making, and organizational agility through an integrated enterprise-wide system.
ERP systems provide an integrated view of core business processes like production, ordering, and inventory management. They track business resources and commitments across departments through a common database. ERP implementation requires significant costs for reengineering processes, training employees, and converting legacy data. However, companies achieve benefits like improved efficiency, decision making, and organizational agility through an integrated enterprise-wide system.
ERP is the technological backbone of e-business, an enterprise wide transaction framework with links into sales order processing, inventory management and control, production and distribution planning, and finance . ERP gives a company an integrated real-time view of its core business processes, such as production, order processing, and inventory management, tied together by the ERP application software and a common database maintained by a database management system. ERP systems track business resources (such as cash, raw materials, and production capacity), and the status of commitments made by the business (such as customer orders, purchase orders, and employee payroll), no matter which department (manufacturing, purchasing, sales, accounting, and so on) has entered the data into the system. Benefits and Challenges of ERP • Quality and efficiency ERP creates a framework for integrating and improving a company’s internal business processes that results in significant improvements in the quality and efficiency of customer service, production, and distribution. • Decreased costs Many companies report significant reductions in transaction processing costs and hardware, software, and IT support staff compared to the non-integrated legacy systems that were replaced by their new ERP systems. • Decision support ERP provides vital cross-functional information on business performance to managers quickly to significantly improve their ability to make better decisions in a timely manner across the entire business enterprise. • Enterprise agility Implementing ERP systems breaks down many former departmental and functional walls or “silos” of business processes, information systems, and information resources. This results in more flexible organizational structures, managerial responsibilities, and work roles, and therefore a more agile and adaptive organization and workforce that can more easily capitalize on new business opportunities. Costs of ERP Though the benefits of ERP are many, the costs and risks are also considerable, as we will continue to see in some of the real- world cases and examples in the text. Figure 8.11 illustrates the relative size and types of costs of implementing an ERP system in a company. Notice that hardware and software costs are a small part of total costs, and that the costs of developing new business processes (reengineering) and preparing employees for the new system (training and change management) make up the bulk of implementing a new ERP system. Converting data from previous legacy systems to the new cross-functional ERP system is another major category of ERP implementation costs. Trends in ERP Figure 8.12 illustrates four major developments and trends that are evolving in ERP applications. First, the ERP software packages that were the mainstay of ERP implementations in the 1990s, and were often criticized for their inflexibility, have gradually been modified into more flexible products. Companies that installed ERP systems pressured software vendors to adopt more open, flexible, standards-based software architectures. This makes the software easier to integrate with other application programs of business users, as well as making it easer to make minor modifications to suit a company’s business processes. An example is SAP R/3 Enterprise, released in 2002 by SAP AG as a successor to earlier versions of SAP R/3. Other leading ERP vendors, including Oracle, PeopleSoft, and J.D. Edwards, have also developed more flexible ERP products. Web-enabling ERP software is a second development in the evolution of ERP. The growth of the Internet and corporate intranets and extranets prompted software companies to use Internet technologies to build Web interfaces and networking capabilities into ERP systems. These features make ERP systems easier to use and connect to other internal applications, as well as to the systems of a company’s business partners. This Internet connectivity has led to the development of interenterprise ERP systems that provide Web-enabled links between key business systems (such as inventory and production) of a company and its customers, suppliers, distributors, and others. These external links signaled a move toward the integration of internal-facing ERP applications with the external-focused applications of supply chain management (SCM) and a company’s supply chain partners. All of these developments have provided the business and technological momentum for the integration of ERP functions into e-business suites . The major ERP software companies have developed modular, Web-enabled software suites that integrate ERP, customer relationship management, supply chain management, procurement, decision support, enterprise portals, health care functionality, and other business applications and functions. Examples include Oracle’s e-Business Suite and SAP’s mySAP. Some e-business suites disassemble ERP components and integrate them into other modules, while other products keep ERP as a distinct module in the software suite. Of course, the goal of these software suites is to enable companies to run most of their business processes using one Web-enabled system of integrated software and databases, instead of a variety of separate e-business applications. Supply Chain Management Supply Chain Management is a cross-functional inter- enterprise system that uses information technology to help support and manage the links between some of a company’s key business processes and those of its suppliers, customers, and business partners. The goal of SCM is to create a fast, efficient, and low- cost network of business relationships, or supply chain , to get a company’s products from concept to market. Let’s suppose a company wants to build and sell a product to other businesses. Then it must buy raw materials and a variety of contracted services from other companies. The interrelationships with suppliers, customers, distributors, and other businesses that are needed to design, build, and sell a product make up the network of business entities, relationships, and processes that is called a supply chain. Because each supply chain process should add value to the products or services a company produces, a supply chain is frequently called a value chain , a different but related concept. In any event, many companies today are using Internet technologies to create interenterprise e-business systems for supply chain management that help a company streamline its traditional supply chain processes. Figure 8.15 illustrates the basic business processes in the supply chain life cycle and the functional SCM processes that support them. It also emphasizes how many companies today are reengineering their supply chain processes, aided by Internet technologies and supply chain management software. For example, the demands of today’s competitive business environment are pushing manufacturers to use their intranets, extranets, and e-commerce Web portals to help them reengineer their relationships with their suppliers, distributors, and retailers. The objective is to significantly reduce costs, increase efficiency, and improve their supply chain cycle times. SCM software can also help to improve interenterprise coordination among supply chain process players. The result is much more effective distribution and channel networks among business partners. The Web initiatives of PC Connection illustrate these developments. The Role of SCM in Business The top three levels show the strategic, tactical, and operational objectives and outcomes of SCM planning, which are then accomplished by the business partners in a supply chain at the execution level of SCM. The role of information technology in SCM is to support these objectives with inter-enterprise information systems that produce many of the outcomes a business needs to manage its supply chain effectively. That’s why many companies today are installing SCM software and developing Web-based SCM information systems. Benefits of SCM • Companies know that SCM systems can provide them with key business benefits such as faster, • More accurate order processing; reductions in inventory levels; • Quicker times to market; • Lower transaction and materials costs; • And strategic relationships with their suppliers. • All of these benefits of SCM are aimed at helping a company achieve agility and responsiveness in meeting the demands of its customers and the needs of its business partners. Objectives of Supply Chain Management Challenges of SCM 1. A lack of proper demand planning knowledge, tools, and guidelines is a major source of SCM failure. 2. Inaccurate or overoptimistic demand forecasts will cause major production, inventory, and other business problems, no matter how efficient the rest of the supply chain management process is constructed. 3. Inaccurate production, inventory, and other business data provided by a company’s other information systems are a frequent cause of SCM problems. 4. In addition, lack of adequate collaboration among marketing, production, and inventory management departments within a company, and with suppliers, distributors, and others, will sabotage any SCM system. Trends in Supply Chain Management Three possible stages in a company’s implementation of SCM systems. In the first stage, a company concentrates on making improvements to its internal supply chain processes and its external processes and relationships with suppliers and customers. In stage two, a company accomplishes substantial supply chain management applications by using selected SCM software programs internally, as well as externally via intranet and extranet links among suppliers, distributors, customers, and other trading partners. In the third stage, a company begins to develop and implement cutting-edge collaborative supply chain management applications using advanced SCM software, full-service extranet links, and private and public e-commerce exchanges.