Data Bank Prediction

MACHINE DESIGN
ELEMENTS
1. This type of spring incorporates a standard
helical compression spring with two looped wire
devices inserted through the inside of the spring.

a. Leaf spring
b. Drawbar Spring
c. Helical Compression spring
d. Helical Extension spring
2. In a straight bevel gear, how do you call
the angle between an element on the pitch
cone and an element on the face cone?

a. Face Angle
b. Pitch angle
c. Addendum Angle
d. Dedendum Angle
3. How do you call a large wood screw that is
used to fasten machinery and equipment to a
wooden base?
a. Square Screw

b. Lag Screw

c. Log Screw

d. Wood Screw
4. A journal Bearing with angle of contact of
the bushing or bearing with the journal is
180 deg or less 120 deg is the common value.

a. Clearance Journal Bearing

b. Partial Journal Bearing
c. Full Journal Bearing
d. Concentric Journal Bearing
5. A journal Bearing where the radius of the
journal is less than the radius of the
bushing or bearing.

a. Fitted Journal Bearing

b. Partial Journal Bearing
c. Full Journal Bearing
d. Clearance Journal Bearing
6. This refers to the thickness of the space
allowed for the lubricant that separates the
parts having relative motion.

a. Radial Clearance
b. Diametral Clearance
c. Clearance
d. Film Thickness
7. A journal Bearing Where The radii of the
journal and the bushing are equal; it must be
partial bearing and the journal must run eccentric
with the bushing in order to provide space for the
lubricant.
a. Partial Journal Bearing
b. Full Journal Bearing
c. Clearance Journal Bearing
d. Fitted journal Bearing
8. A Partial Journal Bearing where the line
of action of the load or bearing reaction is
bisecting the arc of the partial bearing.

a. Partially Loaded Bearing

b. Centrally Loaded Bearing
c. Fully loaded bearing
d. Eccentrically Loaded Bearing
9. A Journal Bearing where the line of action
of the load is passing to one side of center.

a. Centrally Loaded Bearing

b. Eccentrically Loaded Bearing
c. Fully Loaded Bearing
d. Partially Loaded Bearing
10. Which of the following threads are used
for power screw?

a. Square thread, Acme thread & unified Thread

b. Square Thread, Unified Thread, ACME thread
c. Square thread, ACME thread, & Buttress Thread
d. ACME thread, Unified Thread, Buttress thread
11. A bearing Lubrication obtained by introducing
the lubricant, which is sometimes air or water ,
into the load bearing area at a pressure high
enough to separate surfaces with a relatively
thick film of lubricant. This Lubrication does not
require motion of one surface relative to another.

a. Boundary Lubrication
b. Hydrodynamic Lubrication
c. Hydrostatic Lubrication
d. Solid Film Lubrication
12. An externally threaded fastener intended
to be used with nut is said to be a:

a. Cap Screw
b. Bolt
c. Allen Screw
d. Power Screw
13. It is a lubrication condition where non-
conformal surfaces are completely separated by
lubricant film and no asperities are in contact.

a. Elastohydrodynamic Lubrication
b. Solid Film Lubrication
c. Boundary Lubrication
d. Hydrodynamic Lubrication
14. Which of the following are the
compositions of stainless steel 302?

a. 18% nickel and 8% chromium

b. 18% chromium and 8% phosphor bronze
c. 18% chromium and 8% nickel
d. 18% bronze and 8% Vanadium
15. This springs are made from one or more flat
strips of brass , bronze ,steel or other
materials loaded as cantilevers or simple beam.

a. Leaf Springs
b. Torsion Springs
c. Garter Springs
d. Drawbar Springs
16. This material is the most popular alloy spring
steel for conditions involving higher stresses than
can be used with the high carbon steels and for use
where fatigue resistance and long endurance are
needed; this is also good for Shock and impact
Loads.
a. Oil Tempered Wire
b. Chrome Vanadium
c. Hard-drawn Wire
d. Chrome silicon
17. For an American Stand Screw Threads, what
does 6-32 UNC designate?

a. Size 6, 32 Threads per inch, Fine Thread

b. 6 inches basic diameter, 32 threads per inch, Coarse thread

c. 32 inches basic diameter, 6 threads per inch, Coarse thread

d. Size 6, 32 Threads per inch, coarse Thread

18. It is a Grashof four-bar Mechanism in which a
shortest link is the frame or fixed link and the
other two cranks completely rotate with their
axes. How do you call this Grashof four-bar
Mechanism?
a. Double-rocker mechanism
b. Crank-rocker Mechanism
c. Drag-link Mechanism
d. Triple-rocker Mechanism
19. “For a planar four-bar linkage, the sum
of the shortest and longest lengths cannot be
greater than the sum of the remaining two
link lengths if there is to be a continuous
relative rotation between two members.” How
do you call the preceding statement?

a. Grashof’s Law
b. Grubler’s Law
c. Corioll’s Law
d. Freudentein’s Law
20. Which of the following is NOT true for an
instant center or centro of planar linkages?

a. Centro is a point common to two bodies

having the same velocity in each.
b. Centro is a point in one body about
which another body tends to turn
c. Centro is a point in one body about which
another body does not rotate
d. Centro is a point in one body about
which another body Actually turns
21. This is the most common work Holding
device of a shaper machine with base
graduated in degrees that make it possible to
swivel any angle. What is working device?

a. Lathe Holder
b. Parallel bars and hold down bars
c. Shaper Vise
d. Swivel Head
22. This is a shaper operation, which is
shaping the given stock and having the excess
material remain with tolerable allowance for
finishing. How do you call this operation?

a. Finishing
b. Roughing
c. Angular Cutting
d. Contouring
23. How do you call a cutting tool that has
two or more cutting edges as in drill presses
and milling machine cutters?

a. Grinder
b. Multi-Point Cutting Tool
c. Single-Point Cutting Tool
d. Two Point Cutting Tool
24. This is a trade name for a patented alloy
made up chiefly of Cobalt , chromium and
tungsten in varying proportions. What is this
trade name?
a. Stainless Steel
b. Carboloy
c. Stellite
d. Copper
25. It is called as the transformation of
concepts and ideas into useful machinery.
What is this?

a. Design
b. Synthesis
c. Analysis
d. Theorem
26. This is a combination of mechanism and
other components that transform, transmit or
uses energy load, or motion for a specific
purposes. How do you call this?

a. Engine
b. Machine
c. Mechanism
d. Linkage
27. It is defined as synergistic collection of
machine elements ; synergistic because as a design
it represents an idea or concept greater than the
sum of the individual parts. What is this system?

a. Expert System
b. Design System
c. Mechanical System
d. System Of Mechanism
28. It may be defined as the displacement per
length produced in a solid and as the result
of stress. How do you call this?

a. Strain
b. Elongation
c. Stress
d. Deformation
29. What is the combination of applied normal
and shear stresses that produces maximum
principal normal stress or minimum principal
normal stress, with a third principal stress
between or equivalent to the extremes?

a. Principal Shear Stress

b. Principal Normal Stress
c. Bending and shear Stress
d. Maximum Shear Stress
30. How do you call a load applied transversely
to longitudinal axis of member?

a. Combined Load
b. Distributed Load
c. Concentrated Load
d. Bending Load
31. It is a capacity of a material to absorb
energy when it is deformed elastically and
then, upon unloading to increase this energy.
What is this capacity of a material?

a. Toughness
b. Resilience
c. Ductility
d. Rigidity
32. How do you call the strain energy per unit
volume required to stress a material form an
unloaded state to the point of yielding?

a. Modulus Of Elasticity
b. Modulus Of resilience
c. Modulus Of rigidity
d. Modulus Of roughness
33. What is the ability of the material to
absorb energy up to Fracture?

a. Regidity
b. Toughness
c. Stiffness
d. Resilience
34. What is the other term for the maximum-
Shear stress Theory as a failure prediction
Theory?

a. Tresca-yield Criterion
b. Modified Mohr Theory
c. Coulomb-Mohr Theory
d. Von mises Criterion
35. It is a failure prediction theory, which
state that a part subjected to any combination of
loads will fail (by yielding or fracturing)
whenever the maximum shear stress exceeds a
critical value. How do you call this failure
prediction theory?

a. Distortion energy theory

b. Maximum Shear Stress Theory
c. Modified Mohr Theory
d. Internal Friction theory
36. This is a theory in cyclic and impact
loading, which states that damage at any
stress level, is proportional to number of
cycles. What is this theory commonly called?
a. Manson Coffin Relationship
b. Goodman Rule
c. Paris Power law
d. Miner’s Rule
37. This is a lubrication where the load carrying
surfaces of the bearing are separated by a
relatively thick film of lubricant, so as to
prevent metal-to metal contact, and where the
stability of the film can be explained by the
laws of fluid mechanics. How do you call this
type of lubrication?

a. Boundary Lubrication
b. Hydrodynamic Lubrication
c. Hydrostatic Lubrication
d. Elastohydrodynamic Lubrication
38. How do you call the speed at which a
rotating shaft becomes dynamically unstable?

a. Average speed
b. Variable Speed
c. Critical Speed
d. Normal Speed
39. How do you call a ball bearing with race
containing pronounced groove for rolling
elements?

a. Cylindrical Bearing
b. Angular-Contact Bearing
c. Crown Bearing
d. Conrad Bearing
40. This is a machining process for producing
internal straight cylindrical surface or
profiles, with process characteristics and
tooling similar to those for turning
operations, what is this machining process?

a. Drilling
b. Reaming
c. Boring
d. Milling
41. What is a set of specification for parts,
materials or processes intended to achieve
uniformly, efficiency and Specified quality?

a. Law
b. Standard
c. Code
d. Theorem
42. This is a set of specifications for the
analysis ,design, manufacture and construction
of something; the purpose of which is to achieve
a specified degree of safety, efficiency and
performance or quality .How do you call this
specification?

a. Law
b. Standard
c. Code
d. Theorem
43. How do you call the size to which limits
or deviations is assigned and is the same for
both members of the fit; it is the exact
theoretical size?

a. Nominal Size
b. Basic Size
c. Maximum Size
d. Minimum size
44. What is the algebraic difference between
a size and the corresponding basic size?

a. Allowance
b. Deviation
c. Limit
d. Tolerance
45. What is the difference between a maximum
and minimum size of a part?

a. Allowance
b. Basic Size
c. Deviation
d. Tolerance
46. What are the stated maximum and minimum
dimensions?

a. Basic Size
b. Nominal size
c. Limits
d. Tolerances
47. This is a general term that refers to the
mating of cylindrical parts such as bolt or a
hole; it is used only when the internal
number is smaller that the external member.
How do you call this?

a. Allowance
b. Interference
c. Clearance
d. Tolerance
48. What is the opposite of clearance, for
mating cylindrical parts in which internal
member is larger than the external member?

a. Clearance
b. Allowance
c. Tolerance
d. Interference
49. These are compounds of metallic elements,
most frequently oxides, nitrides and
carbides?

a. Alloy
b. Ceramics
c. Plastics
d. Polymers
50. What do you call a material Having
different Properties in all directions at
point in solid?

a. Isotropic Materials
b. Anisotropic Materials
c. Orthotropic Materials
d. Ceramic Materials
51. This is a principle of method that a
deflection at any point in bar is equal to
sum of deflections caused by each load acting
separately.

a. Method Of balancing
b. Method Of Superposition
c. Shear And moment diagram Method
d. Summation Method
52) This the accepted standard wire rope with
the wires twisted in one direction to from
strands and the strands twisted in opposite
direction to form rope. How do you call this
wire rope?
a. Improved plow steel wire rope
b. Long Lay wire rope
c. Regular Lang Lay wire rope
d. Mild plow steel wire rope
53. What is a form of correction that
develops on highly localized areas on a metal
surface?

a. Galvanic
b. Apitting
c. Erosion
d. Crevice
54. How do you call the corrosion of iron
base alloys?

a. Chalking
b. Rusting
c. Crazing
d. Fritting
55. Which of the following is the allowable
stress that is generally used in practice for
main transmitting shafts?

a. 8500 psi
b. 6000 psi
c. 6500 psi
d. 4000 psi
56. What is an equation used to determine the
first critical speed of the shaft that
overestimates frequency?

a. Dunkerly Equation
b. Soderberg Equation
c. Rayleigh Equation
d. Euler Equation
57.This key allows the hub to move along the
shaft but prevents the rotation of the shaft.
How do you call this key??

a. Woodruff Key

b. Gibs Key

c. Feather Key
d. Square Key
58. How do you call the ratio of mean
diameter of coil and the coil diameter of a
spring?

a. Wahl number
b. Lead Angle
c. Diameter ratio
d. Spring Index
59. For ACME thread the pressure angle normal
to the thread is equal to :

a. 12.5 degree
b. 14.5 degree
c. 13.5 degree
d. 34 degree
60. It is a low cost spring material,
suitable where service is not severe and
dimensional precision is not needed. How do
you call this spring material?

a. Stainless Steel
b. Hard Drawn Wire
c. Helical Spring Wire
d. Helical Tension Spring Wire
61. How do you call a spring material that is
hard drawn(80% reduction) but made up of
high-grade steel ?
a. Oil Tempered wire
b. Music Wire
c. Song Wire
d. Chromium silicon Wire
62. It is a design approach where no
catastrophic loss can occur as a result of a
component failure. What is this design
approach?
a. Redundancy Approach
b. Manifest danger approach
c. Fail-safe design Approach
d. Fault free analysis Approach
63. In a lathe machine, how do you call the
diameter of the largest work piece that can
be rotated in a chuck or between centers
without hitting the bed?

a. Chuck diameter
b. Swing
c. Distance between centers
d. Spindle Diameter
64. How do you call a phenomenon when two
touching surface have high contact pressure
and when these surfaces have minute relative
motion?

a. Carving
b. Fretting
c. Friction
d. Pre-stressing
65. What is this part of headstock of a lathe
machine used to transmit power from the spindle?

a. Motor
b. Headstock Spindle
c. Switch
d. Back Gear
66. When a hot part is cooled suddenly by
quenching, there is momentarily a high temperature
gradient that induces a stress gradient. Some metal
parts under certain conditions crack as a result.
What is the phenomenon?
a. Honing
b. Thermal Fatigue
c. Thermal Shock Failure
d. Quenching
67. The Primary Application of high speed
steel is to tools used for working of
metals____.

a. That are too hard

b. That are too soft
c. At slow cutting speed
d. At high Cutting Speeds
68. It is a condition of a machine element when
it is completely inoperable, cannot perform its
intended function adequately, or it is
unreliable for continued safe use.What do you
call this condition?

a. Critical Condition
b. Failure Condition
c. Salvage Condition
d. Fail safe Condition
69. How do you call a statistical data used to
identify the most likely failure modes?

a. Finite Element Analysis

b. Fault free analysis
c. Failure Analysis
d. Random Analysis
70. It is a computational method used for
solving complex shapes , such as those found in
machinery; replace the complex shape with a set
of simple elements interconnected at a finite
set of specific purpose. What is this
computational method?

a. Fault Free Analysis

b. Numerical Method Analysis
c. Finite Element Analysis
d. Synthesis
71. It is a design approach where needed
service is made apparent before catastrophic
failure. How do you call this?

a. Machine Element function Approach

b. Failure Analysis
c. Manifest Danger Design Approach
d. Random Analysis
72. It is a beam where one end is fixed and
another end is free. How do you call this
beam?

a. Continues Beam
b. Cantilever Beam
c. Long Beam
d. Overhanging Beam
73. It is a method used to graphically visualize
state of stress acting in different plane passing
through a given point. What is this?

a. Mohr’s Circle
b. Goodman’s Method
c. Soderberg Criterion
d. Garber’s Line Criterion
74. This minimum distance is measured between the
non driving side of tooth and the adjacent side
of mating tooth. It is the amount by which width
of a tooth space exceeds the thickness of the
engaging tooth measured on the pitch circle. What
is this distance?
a. Whole Depth
b. Backlash
c. Circular Pitch
d. Space Width
75. It is an arc of the pitch circle of a spur
gear through which a tooth travels from the
point of contact with the mating tooth to pitch
point. What is this arc?
a. Involute Curve
b. Arc of action
c. Arc of recess
d. Arc of Approach
76. What is the intersection of the elements
making up the pitch cone?

a. Root Cone
b. Cone distance
c. Apex of Pitch Cone
d. Pitch Cone
77. What do you call a type of bolt threaded
on both ends and can be used where a through
bolt is impossible?

a. Carriage Bolt
b. Coupling Bolt
c. Machine Bolt
d. Stud Bolt
78. To avoid excessive wear rate, what is the
recommended limiting pressure for 6x19 rope
for cast iron?
a. 400 psi
b. 500 psi
c. 200 psi
d. 300 psi
79. How do you call a type of welding where the arc
is covered with a welding position and a bare
electrode wire is fed automatically?

a. Spot Welding
b. Submerged Arc Welding
c. Induction Welding
d. Resistance Welding
80. It is a kind of wear that occurs because of
fatigue failure of the surface materials as a
result of high contact Stresses. What do you
call this?

a. Involuting
b. Slotting
c. Pitting
d. Curving
81. It is caused by foreign matters, such as
grit or metal particles , or by a failure of the
oil film at low speed. How do you call this?

a. Auction
b. Scoring
c. Abrasion
d. Corrosion
82. It occurs when the oil film fails, but in
this case, the load and speed are so high
that the metal is melted and the metal is
smeared down the profile. What is this?

a. Abrasion
b. Scoring
c. Corrosion
d. Spalling
83. In gearing system, it is the advance of
the tooth in the face width divided by
circular pitch. What do you call this?

a. Face Contact Ratio

b. Speed Ratio
c. Profile Ratio
d. Advance Ratio
84. When the pitch line speed is above 8000
fpm, the teeth should be ____.

a. Should be cooled in air

b. Should Not be quenched after hardening
c. Ground After Hardening
d. Non of these
85. How do you call a spring material that is
hard drawn (80% reduction) but made up of
high grade steel?

a. Music Wire
b. Song Wire
c. Oil Tempered Wire
d. Chromium silicon Wire
86. It is a spring wire with good quality for
impact loads and moderately high
temperatures. What is the spring material?

a. Helical Spring Wire

b. Chromium-Silicon
c. Hard Drawn spring Wire
d. Helical Tension Wire
87. It is a type of coil spring where the
helical coil is wrapped into a circle forming
an annular ring. How do you call this spring?
a. Volute Spring
b. Hair Spring
c. Motor Spring
d. Garter Spring
88. It is a type of spring where thin flat
strip wound up on itself as a plane spiral,
usually anchored at the inside end. What do
you call this spring?
a. Garter Spring
b. Volute Spring
c. Motor Spring
d. Hair Spring
89. What do you call a ratio of the length of
the column and the radius of gyration of the
cross sectional area about the centroidal Axis?

a. Slenderness Ratio
b. Contact ratio
c. Constant ratio
d. Power Factor
90. A screw that requires a positive torque to
lower the load, or to loosen the screw. If it
has been turned tight against a resistance. How
do you call this screw?

a. Self Screw
b. Lock Screw
c. Self-locking Screw
d. Power Screw
91. What is the other term used for Kennedy Key?

a. Saddle Key
b. Normal Key
c. Tangential Key
d. Rollpin Key
92. Which of the following device used to
measure speed accurately?

a. Dial Gage
b. Tachometer
c. Dial Indicator
d. Speedometer
93. The Hole is smaller than the shaft, it
will take pressure to put the parts together.
The allowance is said to be negative, and is
termed as:

a. Negative Tolerance
b. Interference Of metal
c. Negative Allowance
d. Negative Fits
94. When two elastic bodies collide, which of
the following laws can be used to solve for
the resulting velocity?

a. Avogadro’s Law
b. Conservation Of Energy
c. Conservation of momentum and conservation of Energy

d. Daltons Law of Partial Pressure

95. It Is a science of motion that can be
solved in terms of scalar or vector algebra.
How do you call this Science?

a. Kinematics
b. Engineering Mechanics
c. Dynamics Of machine
d. Strength of materials
96. What is a screw fastener with nut on it?

a. Fastener
b. Bolt
c. Rivet
d. Molybdenum
97. It is a type of bolt distinguished by a
short portion of shank underneath the head,
being square or finned or ribbed. What is
this bolt?

a. Stud Bolt
b. Machine Bolt
c. Carriage Bolt
d. Coupling Bolt
98. Non-ferrous filler metal is melted into
grooves or as fillet on the mother metal; the
base metal is not melted. This is commonly used
for joining iron based machine parts or in
repair works of some materials. It is called:

a. Braze Welding
b. Brazing
c. Spot Welding
d. Gas Welding
99. It is advised that in rubber belts
applications/ mountings. It should have an
initial tension of:

a. 12-15 lb/inch-ply
b. 15-20 lb/inch-ply
c. 10 lb/inch-ply
d. 18-24 lb/inch-ply
100. Normal Stress Relieving temperature for
cast iron:

a. 300 to 550 F
b. 200 to 350 F
c. 400 to 550 F
d. 450 to 550 F
101. A flexible coupling Consist of
essentially of two chain sprockets connected
with short continuous length of roller or
silent chains.

a. Flanged Coupling
b. Chain Coupling
c. Oldham Coupling
d. Universal Joint
1. This is generally the description for a
mild steel.

a. Medium carbon steel

b. Low carbon steel
c. High carbon steel
d. Cold rolled steel
2. A material description referring to unique
properties in three mutually perpendicular
planes.

a. Isotropy
b. Anistropy
c. Orthotropy
d. Isometry
3. The true stress-strain curve in a stress-
stress diagram appears to be:

a. Lower than the engineering

stress-strain curve
b. Higher than the engineering
stress-strain curve
c. The same as the engineering
stress-strain curve
d. Symmetrical with the engineering
stress-strain curve
4. This is a hardening treatment for steel
having a low carbon content.

a. Tempering
b. Case hardening
c. Normalizing
d. Anodizing
5. It is a manufacturing process used for the
production of aluminum.

a. Forging
b. Blow molding
c. Injection molding
d. Extrusion
6. This refers to a loss of material from the
interface of two metal surfaces that are in
intimate contact.

a. Interfacing
b. Wear
c. Fretting corrosion
d. Interference
7. It is a demountable machinery part which
provides a positive means for transmitting
torque between the shaft and hub.

a. Bolt
b. Screw
c. Rivet
d. Key
8. A type of fit that requires heating the
hub to expand its inside diameter.

a. Expansion fit
b. Shrink fit
c. Force fit
d. Any of these
9. AFBMA is an acronym for an association
involved in what machine elements.

a. Journal bearings
b. Ball and roller bearings
c. Flat belts and other belt types
d. Any type of gears

Anti-Friction Bearing
Manufacturers’ Association
10. This is a process of forming oxide
coating in an aluminum.

a. Galvanizing
b. Rust proofing
c. Anodizing
d. Chrome plating
11. Amount of variation permitted on
dimensions or surfaces of machine parts.

a. Allowance
b. Clearance
c. Tolerance
d. Basic size
12. This is used either for very accurate
angular measurements or for locating work at
a given angle. It is used together with
precision gage blocks.

a. Protractor
b. Sine bar
c. Compound rest
d. Micrometer
13. The flattened end of shank, intended to
fit into a driving slot in the socket.

a. Tang
b. Relief
c. Tip
d. Handle
14. This is a metal joining process which
uses a non-ferrous filler metal with a
melting point below that of the base metals
but above 800°F.

a. Soldering
b. Arc welding
c. Brazing
d. Riveting
15. Rivet holes are made usually ______ inch
larger in diameter than the nominal diameter
of the rivet.

a. 1/16
b. 1/8
c. 1/4
d. 1/32
16. The following equations/formulas are
related in the design of a certain machine
elements, EXCEPT:

a. Euler’s formula
b. Lame’s equation
c. J.B. Johnson’s equation
d. Secant formula
17. In CNC programming, which G code command
is for dwell or rest?

a. G01
b. G02
c. G03
d. G04
18. In CNC programming, which M code command
is for a tool change?

a. M03
b. M04
c. M06
d. M10
19. Which of the following steels does not
readily respond to heat treatment?

a. SAE 1020
b. SAE 1045
c. AISI 6150
d. SAE 1095
20. It is an elements added to steel to
improve its machinability.

a. Carbon
b. Cobalt
c. Sulfur
d. Chromium
21. Which of the following information is
FALSE regarding steel that has an increased
carbon content?

a. Its strength is increased

b. Its BHN becomes greater
c. Its ductility is improved
d. Its % reduction or elongation is
reduced
22. The formation of a new set of strain free
grains within a previously cold worked
material; normally an annealing heat
treatment is necessary.

a. Recovery
b. Recrystallization
c. Hardening
d. Solid-solution strengthening
23. A fixed crane consisting of a supported
vertical member from which extends a
horizontal swinging arm carrying a trolley
hoist or other hoisting mechanism.

a. Gantry crane
b. Jib crane
c. Overhead crane
d. Tower crane
24. Also known as a ductile cast iron.

a. White cast iron

b. Malleable iron
c. Nodular iron
d. Gray cast iron
25. It is ability to deform plastically to
compensate for irregularities in bearing
assembly.

a. Conformability
b. Embeddability
c. Elasticity
d. Plasticity
26. A material of construction (only
developed commercially in the late 1940’s
concurrently with zirconium) offers the
unique combination of wide ranging corrosion
resistance, low density, and high strength.

a. Tungsten
b. Titanium
c. Vanadium
d. Molybdenum
27. Newton’s law of motion that describes
that if a force acts to change the state of
motion of the body, the body offers a
resistance equal and directly opposite force.

a. First law
b. Second law
c. Third law
d. Universal gravitation
28. These are steels most widely used of
engineering materials. No other material
offers comparable versatility for product
design.

a. Wrought steels
b. Low carbon steels
c. Medium carbon steels
d. Tool steels
29. A free-cutting steel has a higher _______
content than comparable carbon steels.

a. Cobalt
b. Sulfur
c. Nickel
d. Chromuim
30. This property designated the steels
resistance to the softening effect of
elevated temperature.

a. Machinability
b. Toughness
c. Elasticity
d. Hot hardness
31. Use of hard solders, silver solders and
smelter solders which have silver, copper, or
nickel bases and have melting points above
800 degrees F is known as ______ .

a. Soldering
b. Brazing
c. Welding
d. All of these
32. In braking, the term backstop refers to a
brake that is:

a. Self energizing
b. Self locking in one direction
c. Self locking in both directions
d. All of these
33. In manufacturing, this is the operation
of cutting out flat area to some desired
shape and is usually the first step in a
series of operation.

a. Turning
b. Blanking
c. Facing
d. Finishing
34. An M-code which generally refers to start
spindle rotation is a clockwise direction.

a. M03
b. M04
c. M05
d. M06
35. A final operation to improve the polish
of a metal and to bring out the maximum
luster.

a. Finishing
b. Buffing
c. Surface grinding
d. Broaching
36. Machining operation with the proper
application of a cutting fluid generally has
the following attributes except:

a. Higher cutting speeds

b. Higher feed rates
c. Lengthened tool life
d. Higher cutting accuracy
37. A material of construction (only
developed commercially in the late 1940’s
concurrently with zirconium) offers the
unique combination of wide ranging corrosion
resistance, low density, and high strength.

a. Tungsten
b. Titanium
c. Vanadium
d. Molybdenum
38. This is the lightest of all structural
metals.

a. Aluminum
b. Copper
c. Magnesium
d. Mangenese
39. This process reduces internal stresses,
caused by machining, cold working, or
welding, by heating the steel to a
temperature below the critical range and
holding it there long enough to equalize the
temperature throughout the piece.

a. Annealing
b. Normalizing
c. Tempering
d. Stress Relieving
40. At certain speeds called the critical
speeds, a rotating shaft will become
dynamically unstable and the resulting
vibrations and deflections can result in
damage not only to the shaft but to the
machine of which it is a part. At what
percentage of the critical speed should a
shaft be safely operated?

a. Plus or minus 5%
b. Plus or minus 10%
c. Plus or minus 20%
d. Any of these
41. This is the most widely used of all
spring materials for small springs operating
at temperatures up to about 250 degrees F. It
is tough, has a high tensile strength, and
can withstand high stresses under repeated
loading.

a. Hard drawn spring wire

b. Music wire
c. Oil tempered spring wire
d. Stainless steel spring wire
42. It is an acronym in machining. This is
process uses an electrode to remove metal
from a workpiece by generating electric
sparks between conducting surfaces.

a. GMAW
b. M10
c. EDM
d. CNC

Electro-Discharge Machining
43. In die casting accurate parts made of
steel, what shrinkage allowance in inches per
inch is recommended?

a. 0.011
b. 0.022
c. 0.033
d. 0.044
44. This are gears used to connect shafts
that are non-intersecting and non-parallel.
They are a cross between spiral bevel gears
and worm gears.

a. Helical gears
b. Hypoid gears
c. Planetary gears
d. Bevel gears
45. This is a type of seal used where some
form of relative motion occurs between rigid
parts of an assembly.

a. Gasket
b. Distorted seal
c. Vibratory seal
d. Dynamic seal
46. It is lubrication for roller chains
wherein the lubricant is supplied by a
circulating pump capable of supplying the
chain drive with a continuous flow of oil
inside the chain loop evenly across the chain
width and directly at the slack strand.

a. Drip lubrication
b. Bath lubrication
c. Oil stream lubrication
d. Recirculated lubrication
47. If the steel is strongly deoxidized by
the addition of deoxidizing elements, no gas
is evolved, and the steel is technically
called _______ because it lies quietly in the
molds.

a. Quenched
b. Annealed
c. Killed
d. Tempered
48. Stainless steels generally contains at
least __ percent chromium, with or without
other elements.

a. 18
b. 16
c. 12
d. 10
49. What grades of stainless steels are
nonmagnetic in the annealed condition,
although some may become slightly magnetic
after cold working.
a. Ferritic grades
b. Austenitic grades
c. Martensitic grades
d. Any of these
50. These steels (SAE Steels 1006, 1008,
1010, 1015) are the lowest carbon steels of
the plain carbon type, and are selected where
________ is the primary requisite of the
user.

a. Strength
b. Cold formability
c. Ductility
d. Durability
51. Steel is heated to a temperature above
the critical range, after which it is cooled
in still air to produce a generally fine
pearlite structure. The purpose is to promote
uniformly of structure and properties after a
hot-working operation such as forging or
extrusion. What was the heat treatment
involved?
a. Annealing
b. Normalizing
c. Tempering
d. Stress Reliving
52) It is the property of matter that causes
it to resist any change in its motion or
state of rest :

a. Momentum
b. Section Modulus
c. Inertia
d. Kinetic Energy
53. This is defined as the cutting time to
reach a predetermined wear, called the tool
wear criterion.

a. Wear Duration
b. Tool Life
c. Cycle Time
d. Life Cycle
54. Which of the following G-codes refers to
rapid traverse in CNC machining:

a. G03
b. G00
c. G01
d. G02
55. An acronym in CNC machining which means
access of the machine operator to insert
machining instructions directly into the NC
machine control system via push buttons,
pressure pads ,knobs or other arrangements
a. FMS
b. FMC
c. CIM
d. MDI
56. The Variable polarity plasma arc (VPPA)
process was developed for welding metals that
form an oxide skin, such as:

a. Copper
b. Cast Iron
c. Aluminum
d. Steel
57. Which of the following is NOT true?

a. The terms ‘polishing’ and ‘buffing’ are

sometimes applied to similar classes of work in
different plants,

b. Polishing is any operation performed with

wheels having abrasive glued to the working
surfaces

c. Polishing is not so harsh an operation as buffing, and

it is commonly utilized to obtain very fine surfaces having
a “grainless finish”.

d. Buffing is done with wheels having the abrasive

applied loosely.
58. Flywheel arms are usually of elliptical
cross-section, the strength of arms should
equal _____ the strength of the shaft in
torsion.
a. One-half
b. Two-thirds
c. One-fourth
d. Three-fourths
59. Which of the following drives general,
has generally the lowest efficiency in power
transmission?

a. Belt drive
b. Chain Drive
c. Bevel-gear drive
d. Spur gear drive
60. This alloy (nickel,iron,chromium,cobalt)
is non magnetic ,corossion resistant material
suitable for sub-zero degrees F., provide the
torsional stress are kept below 75,000 pounds
per square inch. It is precipitation hardened
to produce hardness of 48-50 Rockwell C and
is used in watch and instrument springs.
a. Elinvar
b. Dynavar
c. Monel
d. Inconel
61. For steel lineshafting, it is considered
good practice to limit the linear deflection
to a maximum of ___ per foot of length.
a. 0.001 inch
b. 0.010 inch
c. 0.1 inch
d. 0.08 inch
62. To ensure an adequate factor of safety in
the design of a shaft with standard keyway,
the key width should be about:

a. One half of the shaft diameter

b. One eight of the shaft diameter
c. One fourth of the shaft diameter
d. One third of the shaft diameter
63. When a spring is deflected continually it
will become “tired” and fail at a stress far
below its elastic limit. This type of failure
is called _____ usually occurs without
warning.

a. Tensile failure
b. Fatigue Failure
c. Sub-elastic failure
d. Brittle failure
64. Wood is an ____ material ; that is, its
mechanical properties are unique and
independent in three mutually perpendicular
directions-longitudinal, radial and
tangential.

a. Isotopic
b. Orthotropic
c. Anisotropic
d. NOTA
65. The Principal raw materials used in steel
making are iron ore, coal and ____.

a. Coke
b. Slug
c. Flux
d. Limestone
66. The steel part is heated to a temperature of
900-1150 deg F in an atmosphere of ammonia gas
and dissociated ammonia for an extended period
of time depends on the case depth desired.
a. Cyaniding
b. Case Hardening
c. Nitriding
d. Carburizing
67. The Primary Application of high speed
steel is to tools used for working of
metals____.

a. That are too hard

b. That are too soft
c. At slow cutting speed
d. At high Cutting Speeds
68. In gearing, this is the ratio of the arc
of action to the circular pitch.

a. Speed ratio
b. Contact Ratio
c. Arc Ratio
d. Gear Ratio
69. A group of polymeric materials having extended
and rod-shaped molecules, which, structurally, do
not fall within traditional liquid, amorphous,
crystalline, or semi-crystalline classifications.
They are used in digital displays and a variety of
applications in electronics and medical equipment
industries.
a. Semi-conductor
b. Liquid Crystal Polymer
c. Super alloy
d. Martensitic Alloy
70. Slight displacement of atoms relative to
their normal lattice position, normally imposed
by crystalline defects such as dislocations, and
intersilical and impurity atoms.

a. Screw dislocations
b. Twinning
c. Lattice Strains
d. Grain Boundary Displacement
71. Particle Coalescence of a powdered
aggregate by diffusion that is accomplished
by firing at an elevated temperature.
a. Casting
b. Powdering
c. Sintering
d. Scission
72. A very thin, single crystal of high
perfection that has an extremely large
length-to-diameter ratio. This is used as a
reinforcing phase in some composites.

a. Whiteware
b. Whisker
c. Thermoplastic elastomer
d. Syndiotactic